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Start Production of Activated Carbon From Bamboo

Capacity Activated Carbon 750 MT per Annum Plant and Machinery cost 196.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 50.00 % TCI 0.00 Lakhs
Cost of Project 546.00Lakhs



Activated carbon from bamboo is a form of carbon that is derived from bamboo plants. Bamboo is known for its rapid growth and high carbon content, making it an ideal source for activated carbon production. The process of creating activated carbon involves heating the bamboo at high temperatures to create a porous structure. This porous structure allows the activated carbon to have a large surface area, which increases its ability to adsorb impurities and contaminants. Activated carbon from bamboo is commonly used in various industries due to its excellent adsorption capabilities. It is commonly used for water filtration, air purification, and as an ingredient in personal care products. Its ability to remove toxins, pollutants, and unwanted odors makes it a valuable resource for businesses looking to improve the quality of their products or services. Not only is activated carbon from bamboo effective, but it is also a sustainable and eco-friendly alternative to traditional activated carbon sources. Bamboo is a renewable resource that can be grown and harvested relatively quickly, making it a more sustainable option compared to other carbon sources.

Production Process of Activated Carbon

The production process of activated carbon from bamboo involves several steps to create a high-quality and effective product. First, the bamboo is harvested and cut into small pieces. These pieces are then washed and dried to remove any dirt or impurities. Next, the bamboo is carbonized, which involves heating it in a controlled environment at high temperatures. This process converts the bamboo into charcoal. The charcoal is then activated by further heating it at even higher temperatures, typically around 800 to 900 degrees Celsius. This activation process creates a porous structure within the charcoal, increasing its surface area and adsorption capabilities. Finally, the activated charcoal is crushed into a fine powder and processed into various forms, such as pellets, granules, or powder, depending on the intended application. Overall, the production process of activated carbon from bamboo requires careful handling and precise temperature control to ensure the highest quality product.

Uses and Applications of Activated Carbon

Activated carbon, also known as activated charcoal, is a highly porous form of carbon that's processed to have a large surface area. This makes it extremely absorbent and effective at removing impurities from both liquids and gases. Here are some common uses and applications of activated carbon:

Ø  Water Purification: Activated carbon is commonly used in water treatment processes to remove organic compounds, chlorine, and other impurities, thereby improving taste, odor, and safety. It's often used in both household water filters and industrial water treatment facilities.

Ø  Medicine: In the medical field, activated carbon is used to treat poisonings and overdoses following oral ingestion. It can bind to certain toxins in the stomach, reducing their absorption into the body. It is, however, not effective for all types of poisoning.

Ø  Food and Beverage Industry: It's used to decolorize and purify edibles like sugar, fruit juices, and alcoholic beverages. It can also be used to deodorize and defat various food items.

Ø  Metal Extraction: In the mining industry, activated carbon is used in the extraction of precious metals like gold and silver. This process, known as carbon-in-pulp or carbon-in-leach, helps to separate these metals from ores.

Ø  Industrial Manufacturing: Activated carbon is used in various manufacturing processes to control emissions and purify raw materials. It can help to control pollution in industries such as pharmaceutical manufacturing, automotive manufacturing, and chemical processing.

Ø  Sewage Treatment: It's used in sewage treatment plants to remove organic compounds and contaminants.

Ø  Personal Care Products: Activated carbon is often found in personal care products like toothpaste, face masks, and deodorants due to its ability to absorb impurities.

Ø  Agriculture: It's used in soil amendment for pollution control, particularly in the remediation of polluted sites.

Indian Market Expectation

In recent years, the Indian market has shown immense potential for the use of activated bamboo carbon in various industries. With the country's growing focus on sustainability and eco-friendly practices, businesses are increasingly looking for alternatives to traditional carbon sources. Activated carbon from bamboo has emerged as a promising solution, thanks to its exceptional adsorption capabilities and renewable nature. The water treatment industry in India has witnessed significant growth, creating a high demand for activated carbon products. The ability of activated carbon from bamboo to effectively remove impurities and contaminants makes it a preferred choice for water filtration systems. Moreover, the cost-effectiveness of this resource has made it accessible to both large and small-scale businesses, driving its popularity in the market. Overall, the Indian market outlook for activated bamboo carbon is highly promising, driven by the need for sustainable and cost-effective solutions across industries. As businesses continue to unlock the full potential of this resource, we can expect to see further growth and innovation in its applications in the years to come.

Global Market Expectation

The global activated carbon market size was valued at USD 4.77 billion in 2021 and is projected to grow from USD 4.98 billion in 2022 to USD 7.73 billion in 2030, exhibiting a CAGR of 5.6% during the forecast period. Activated carbon, also known as activated charcoal, is used in various industrial applications such as gas and air cleaning, involving reusable recovery. The primary role of the product is for the adsorption of dissolved organic impurities and elimination of substances that affect the odor and taste. The adoption of Activated Carbon Injection (ACI) technology has provided cost-effective methods for the purification process. These methods are majorly used in cement kilns and power plants for reducing mercury emissions. Growing pollution on account of emissions caused during product manufacturing has been a significant factor driving the market. In Europe, stringent standards and guidelines, and government initiatives to safeguard the environment have resulted in the surge in demand for applications, including water treatment, mercury absorption, and air purification. In addition, regulations have also influenced automotive manufacturers to use activated charcoal to minimize emissions from the vehicle. This is expected to create several growth opportunities for activated carbon in Europe.


The activated bamboo carbon industry presents an excellent business opportunity that combines sustainable practices with profitable returns. Entrepreneurs should take advantage of this market and contribute to a better, greener future.

Key Players

Ø  Osaka Gas Chemicals Co., Ltd. (Japan)

Ø  Donau Carbon GmbH (Germany)

Ø  Cabot Corporation (U.S.)



Ø  Kuraray Co., Ltd. (Japan)

Ø  Activated Carbon Technologies (Australia)

Ø  Silcarbon Aktivkohle GmbH (Germany)

Ø  Ingevity (U.S.)

Ø  Iluka Resources (Australia)

Ø  James Cumming & Sons (Australia)

Ø  Universal Carbons (India)

Ø  Carbon Activated Corporation (U.S.)

Ø  Active Char Products (India)

Ø  Adsorbent Carbons (India)

Ø  Genuine Shell Carb (India)

Ø  Indo German Carbons (India)



  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR