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Zeolite 4a (Detergent Grade)

Capacity 20,000 MT/Annum Plant and Machinery cost 273.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 32.00 %
Break Even Point (BEP) 57.00 % TCI 989.00 Lakhs
Cost of Project 989.00Lakhs

Description:

The term zeolite is used to denote crystalline aluminium silicates of natural or synthetic origin. Chemists have classified approximately 50 natural and more than 200 synthetic zeolites. A common property of all zeolites is their ion exchange capability. On the basis of this characteristic, zeolites were first put to industrial use in the sugar industry in 1896. In the 1920s, the adsorptive capacity of zeolites in separation processes led to the name "molecular sieve" being used as a synonym for industrially produced zeolites. In the 60s, the catalytic properties of zeolites for petrochemical processes, especially the fluid catalytic cracking (FCC) process, were discovered. Today, around 300,000 t of synthetic zeolites are being used annually in catalytic and adsorptive applications. In addition, a further 300,000 t of natural zeolites per annum are being used in the construction materials and paper industries, in waste water treatment, in soil improvement, as an animal feed additive and as cat litter. A systematic quest for phosphate substitutes led to research into zeolites as builders for detergents. In principle, sodium aluminium silicates with the following general formula are suitable: Nax[(AlO2)x(SiO2)y].zH2O The zeolites available for detergents today (Zeolite A, Zeolite P, Zeolite X) have significantly different crystalline structures. The basic unit of the zeolite used in detergents since 1976, Zeolite A (x = y = 12, z = 27), often also referred to as Zeolite NaA or Zeolite 4A, comprises 8 cubo-octahedrons linked via 12 cuboids to a cavity which is referred to as the ?-cage. A further new development on the market is a co-crystallite comprised of 80% Zeolite X and 20% Zeolite A. This grade, referred to as Zeolite AX, displays calcium and magnesium exchange properties which are superior to those of a blend of the pure zeolites a systematic quest for phosphate substitutes led to research into zeolites as builders for detergents. In principle, sodium aluminium silicates with the following general formula are suitable: Zeolites - safe for humans and the environment laws and ordinances on detergents and cleansers followed in Europe some other countries which affected both surfactants and other detergent ingredients. Attention was focused in particular on phosphates, due to the eutrophication of bodies of water. Uses Synthetic detergent zeolites, are the principle alternative to phosphate type builders, used in household detergents and softening the washing water by calcium ion exchange. The major part of phosphate-free household detergents is based on the use of Zeolite A as builder. They prove inert when exposed to elevated temperatures, mechanical influences or alkalinity. The high flexibility of zeolites with respect to formulation and ease of processing together with the economic advantage of the raw material have led to it becoming an extremely attractive builder. Market Survey Zeolite is said to be the most environmental friendly input for detergent and has replaced STAPP (sodium Tri Polyphosphate) as the softening agent. At present, there are only a few manufacturers in India, meeting partly export and domestic markets. Keeping the increasing demand for detergent powders which was at 15.50 lakh tonnes in last few years and environmental consciousness among consumers, the scope for non-polluting detergent building products is very good in future. Detergents, as a constituent of the overall FMCG industry, accounts for a near 12% of the total demand for all FMCG products estimated at over Rs 530 bn. Detergents, chemically known as alfa olefin sulphonates (AOS) are used as fabric brightening agent, anti-deposition agent, stain remover and as a bleacher. A major input for the production of detergents is a petrochemical, Linear Alkyl Benzene (LAB), while soaps rely more on an inorganic chemical, caustic soda, as a major input. The detergent market in India is dominated by HUL, Nirma is the second largest player with an overall market share of 19%. Nirma is more dominant in the states of Gujarat, Rajasthan, Punjab and Haryana, that is Northwest India. Nirma has the highest market share of around 40% in Gujarat. It has the highest market share in the mass segment, like toilet soaps. The top four industry participants – Procter & Gamble, Nice Group, Liby Group and Unilever – jointly contribute 47.5% of total industry revenue, suggesting a moderate level of concentration. The US soap and detergent manufacturing industry includes about 650 companies with combined annual revenue of nearly $30 billion. The industry is forecast to grow at a moderate rate in the next two years. Growth drivers include expansion opportunities in emerging markets and rising demand for more environmentally friendly products. Zeolite 4a’s greatest use is in the field of laundry as, it can exchange calcium ions to produce deminrealised water, then removes dirt and prevents dirt redeposit. Housing detergents include the complete range of detergents used for everyday household cleaning needs. On the other hand, industrial detergents have a wide variety and uses depending on their formulated type. The household and industrial detergent market has huge growth potential based on its variety of applications in household uses and industrial uses. The shift in the lifestyle of people and global modernization are the key features of the drivers for household detergents. Also Zeolite detergent grade is also used in Waste water treatment that contains water from the sewage discharge from agricultural and industrial, civil and aquatic animal husbandry containing ammonia nitrogen, not only harm fish survival, pollution in breeding environment, but also promote the growth of algae, block lakes and rivers. Zeolite particles are good carriers of bacteria, which adsorb on the zeolite surface resulting in increased sludge activity. There is a significant drawback to the application of the zeolite additive. Formation of the bacteria layer on the zeolite surface is a slow process and becomes effective only after approximately a week.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


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• What will be the market potential?


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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR