Project Report on Ferroalloys: The Industry, Production and Development

Ferro alloys have been developed in order to improve the properties of steel and alloys by introducing specific alloying elements in required quantity in the most practical, technical and cost-effective way. Ferroalloys are alloys of one or more alloying elements with iron, to add chemical elements into molten metal. The production of ferroalloys plays a major role in the manufacturing chain between mining and steel and alloys. The important task of ferroalloys industry is reduction of metals needed from natural minerals. In the industry from the large range available the most common ferroalloys are ferromanganese, silicomanganese, and Ferro chrome and noble Ferro-alloys. These are used in the production of steel and alloys. Alloys impart different qualities to steel and cast iron during the production and hence is closely associated with the iron and steel industry, which are the leading consumers of ferroalloys.  

Different Types of Ferroalloys

  Ferromanganese Ferromanganese is an iron alloy that is obtained during carbothermal reaction. This alloy is used for the manufacturing of various types of steel. It is a stable and non-harmful material during normal conditions but when in contact with moisture, or acids it produces metal oxides that can be harmful following sustained exposure. Although it’s imperative to take precautions to prevent the spreading of the dust from it as it has pollutant nature and can cause irritation in the airways. The production of ferromanganese in year 2015-2016 was approx. 5, 18,000 tones whereas the consumption for the same year was 79,200 tones. Moreover in upcoming years the consumption increased to 5, 00,238 tones.  

Ferrosilicon Ferrosilicon is an alloy composition of iron and silicon with a content ranging from 40% and 80%. Its application includes its use as a deoxidizer in the manufacturing of stainless steel. Ferrosilicon can cause explosion or deflagration if the produced hydrogen comes in contact with moisture. The production of Ferro silicon in year 2015-2016 was 90,000 tones and the domestic consumption in the organized sector was at 30,200 tones; the apparent consumption was approx. 2, 66,303 tones in year 2016-2017.  

Ferrochrome This alloy is obtained from the reduction of chromium ore or chromite and includes the usage of more than 90% of total production of mineral. Chromium is an essential element of stainless steel, the main application of this alloy is it favors the hardening of these materials and improves wear resistance. The production of ferrochrome in year 2015-2016 was almost about 9, 44,000 tones and the consumption was projected 15,900 tones however the apparent consumption was 3, 10,679 tones in year 2016-2017  

Noble Ferro alloys These Ferro alloys are one of the most important additive inputs required majorly in production of alloy and special steel. These alloys are comparatively expensive and are used in production of steel as deoxidant and alloying agents. Nobel Ferro alloys are used majorly in power plants, furnaces and other equipment of pollution control

Production and Capacity

  For Ferroalloy market the industries such as construction, automotive and such other sectors are major drivers. The main application of it is in manufacturing different variety of steels. Presence of iron ore in abundance across the globe along with the higher demand for different types of steel grades due to lack of available substitutes will give an up thrust to ferroalloy market in upcoming future. The production of Global crude steel was about 1.6 billion tons in 2017, and showed an increased rate of around 5.3% in comparison to last year. Among all the Ferroalloys the Ferromanganese shows a rising annual growth of approx. 6% over the upcoming years.    

   

Conclusion

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A Business Plan for Monocrystalline Silicon Ingots
A Business Plan for Monocrystalline Silicon Ingots

 

Monocrystalline Silicon Ingots are cylindrical-shaped, single-crystal silic... Read More

Capacity : Monocrystalline Silicon Ingots 400 Kgs Per Day
Plant and Machinery cost: 178.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):45.00 %
TCI :0.00 Lakhs
Cost of Project : 555.00Lakhs
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Ferrochrome Manufacturing Business
Ferrochrome Manufacturing Business

 

Ferrochrome is an alloy that combines chromium wit... Read More

Capacity : Ferrochrome 135 MT Per Day
Plant and Machinery cost: 26900.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):10.00%
Break Even Point (BEP):46.00 %
TCI :0.00 Lakhs
Cost of Project : 40400.00Lakhs
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Ferrosilicon
Ferrosilicon

Ferrosilicon is an alloy called silicon (Si02) with small percentage of Aluminium (Al203) and many other elements. Ferrosilicon is an alloy of iron... Read More

Capacity : 18,000 MT per annum
Plant and Machinery cost: 3694.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):69.00 %
TCI :0.00 Lakhs
Cost of Project : 6670.00Lakhs
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Production of Ferro Molybdenum
Production of Ferro Molybdenum

Production of Ferro Molybdenum. Opportunities in Ferromolybdenum, Ferroalloys Industr... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Brass and Aluminium Hinges
Brass and Aluminium Hinges

Brass is a metallic alloy that is made of copper and zinc. The proportions of zinc and copper can vary to create diffe... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Opportunities in Silicon Metal Manufacturing. Best Industry for Starting a Business.
Opportunities in Silicon Metal Manufacturing. Best Industry for Starting a Business.

Silicon Metal is known as a semi-metallic or metalloid, having several of the characteristics of metals. It is the second most abundant element in ... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Ferroalloys (Ferrosilicon, Ferromanganese & Silicomanganese)
Ferroalloys (Ferrosilicon, Ferromanganese & Silicomanganese)

Ferromanganese are alloys composed of iron and one or two more metals like Mn, Si, Ti, W etc. The ferro alloys have usually lower melting points th... Read More

Capacity : Ferrosilicon:59.0 MT/Day.,Ferromanganese:167.0 MT/Day.,Silicomanganese:130.5 MT/Day.
Plant and Machinery cost: 2493.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):41.00 %
TCI :4280.00 Lakhs
Cost of Project : 4280.00Lakhs
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Low Carbon Ferromanganese (Medium Grade)
Low Carbon Ferromanganese (Medium Grade)

In igneous rocks, which comprise 95% of the earth's crust the average percentage concentration of manganous oxide is 0.124. This is small in compar... Read More

Capacity : 10 MT/Day.
Plant and Machinery cost: 256.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):65.00 %
TCI :691.00 Lakhs
Cost of Project : 691.00Lakhs
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FERROALLOYS-FERROMANGANESE, SILICOMANGANESE, FERROSILICON BASED ON ALUMINOTHERMIC PROCESS
FERROALLOYS-FERROMANGANESE, SILICOMANGANESE, FERROSILICON BASED ON ALUMINOTHERMIC PROCESS

The primary objective of the study is to review the technological status of ferroalloys industry in the country in the area of bulk production of s... Read More

Capacity : 12 MT/Day, Ferro Manganese –6 MT/Day, Silico Manganese 3 MT/Day, Ferro Silicon 3 MT/Day
Plant and Machinery cost: 75.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):36.00%
Break Even Point (BEP):79.00 %
TCI :242.00 Lakhs
Cost of Project : 242.00Lakhs
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GOOD PROSPECTS IN FERROALLOYS
GOOD PROSPECTS IN FERROALLOYS

The indigenous Ferroalloy production has started only in 1943 with the advent of the setting up of two 1500 KVA capacity furnaces by Mysore Iron an... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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HIGH CARBON FERROMANGANESE
HIGH CARBON FERROMANGANESE

Ferroalloys are alloys with iron employed to add chemical elements into molten metal, usually during steelmaking. Ferroalloys impart distinctive qu... Read More

Capacity : 15000 MT/Annum
Plant and Machinery cost: 1032.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):42.00%
Break Even Point (BEP):67.00 %
TCI :2319.00 Lakhs
Cost of Project : 2319.00Lakhs
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FERROALLOYS - FERROMANGANESE, SILICOMANGANESE, FERROSILICON BASED ON ALUMINOTHERMIC PROCESS
FERROALLOYS - FERROMANGANESE, SILICOMANGANESE, FERROSILICON BASED ON ALUMINOTHERMIC PROCESS

The ferroalloys are classified as bulk ferro alloys & noble ferro alloys. Bulk ferro alloys include ferro chrome/charge chrome ferro manganese,... Read More

Capacity : 1800 MT/Annum Ferro Manganese, 900 MT/Annum Silico Manganese, 900 MT/Annum Ferro Silicon
Plant and Machinery cost: 87.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):40.00%
Break Even Point (BEP):74.00 %
TCI :283.00 Lakhs
Cost of Project : 283.00Lakhs
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FERROSILICON
FERROSILICON

Ferrosilicon, or ferrosilicium, is a ferroalloy an alloy of iron and silicon with between 15 and 90% silicon. It contains a high proportion of iron... Read More

Capacity : 3000 MT/Annum
Plant and Machinery cost: 243.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):41.00%
Break Even Point (BEP):63.00 %
TCI :816.00 Lakhs
Cost of Project : 816.00Lakhs
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Manganese from Ferromanganese Alloy Slag Content
Manganese from Ferromanganese Alloy Slag Content

Manganese from Ferromanganese  Alloy Slag Content 30% Read More

Capacity : 5 MT/Day
Plant and Machinery cost: 50.00 Lakhs
Working Capital : 109.00
Rate of Return (ROR):47.43%
Break Even Point (BEP):68.36 %
TCI :226.00 Lakhs
Cost of Project : 226.00Lakhs
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Low Carbon Ferromanganese
Low Carbon Ferromanganese

Manganese ores, containing more than 35 % manganese are suitable for the manufacture of high or low grade ferro-manganese. Low carbon ferro mangane... Read More

Capacity : 50 MT/Day
Plant and Machinery cost: 104.00 Lakhs
Working Capital : 885.00
Rate of Return (ROR):66.12%
Break Even Point (BEP):40.99 %
TCI :1129.00 Lakhs
Cost of Project : 1129.00Lakhs
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FERROALLOYS OF NIOBIUM, MOLYBDENUM, TITANIUM, TUNGSTEN AND VANADIUM
FERROALLOYS OF NIOBIUM, MOLYBDENUM, TITANIUM, TUNGSTEN AND VANADIUM

Ferroalloys are the principal alloying agents in iron and steel production. Addition of ferro alloys improves mechanical and physical properties of... Read More

Capacity : 5 MT/Day
Plant and Machinery cost: 200.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):50.00%
Break Even Point (BEP):41.00 %
TCI :500.00 Lakhs
Cost of Project : 500.00Lakhs
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Start Production of Ferrotitanium Using Induction Furnace
Start Production of Ferrotitanium Using Induction Furnace

Ferrotitanium using induction furnace is a specialized process that involves the melting a... Read More

Capacity : Ferrotitanium 70 2,500,000 Kgs Per Annum Ferrotitanium 40 2,500,000 Kgs Per Annum
Plant and Machinery cost: 1200.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):35.00 %
TCI :0.00 Lakhs
Cost of Project : 1600.00Lakhs
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Ferro Molybdenum
Ferro Molybdenum

Ferromolybdenum alloys are principally produced commercially by thermite process by which ingots or buttons of the all... Read More

Capacity : 10 MT/Day
Plant and Machinery cost: 135.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):31.00%
Break Even Point (BEP):68.00 %
TCI :0.00 Lakhs
Cost of Project : 776.00Lakhs
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Ferro Vanadium
Ferro Vanadium

Ferro vanadium is an alloy which is formed by combining iron and vanadium. Ferrovanadium contains 35% to 85% of vanadium de... Read More

Capacity : 4 MT/Day
Plant and Machinery cost: 135.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):31.00%
Break Even Point (BEP):68.00 %
TCI :0.00 Lakhs
Cost of Project : 659.00Lakhs
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Low Carbon Silicomanganese Production
Low Carbon Silicomanganese Production

Low Carbon Silicomanganese Production. Manufacturing Project of Low Carbon Silico Manganese. Production of Ferroalloys.

Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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C.I. Casting (Foundry) By Induction Furnace
C.I. Casting (Foundry) By Induction Furnace

An Induction Furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction fu... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Low Carbon Ferrochrome
Low Carbon Ferrochrome

Ferro-chrome, along with nickel (ferro-nickel) is the major alloying element in the production of stainless steel. Stainless steel is used in... Read More

Capacity : 15,000 MT/Annum
Plant and Machinery cost: 1472.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):56.00 %
TCI :0.00 Lakhs
Cost of Project : 4001.00Lakhs
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Ferrosilicon
Ferrosilicon

Ferroalloys Plays major role in Steel Production and industrial development. Ferro-alloys are iron based alloys with varied elements introduced in ... Read More

Capacity : Ferrosilicon: 100 MT/Day
Plant and Machinery cost: 7566.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):43.00 %
TCI :10793.00 Lakhs
Cost of Project : 10793.00Lakhs
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Ferroalloys
Ferroalloys

Ferroalloys have been developed to improve the properties of steels and alloys by introducing specific alloying elements in desirable quantities in... Read More

Capacity : 36000 MT/annum
Plant and Machinery cost: 6457.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):24.36%
Break Even Point (BEP):51.07 %
TCI :16549.00 Lakhs
Cost of Project : 16549.00Lakhs
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Ferroalloys
Ferroalloys

Ferroalloys have been developed to improve the properties of steels and alloys by introducing specific alloying elements in desirable quantities in... Read More

Capacity : 36000 MT/annum
Plant and Machinery cost: 6457.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):24.00%
Break Even Point (BEP):51.00 %
TCI :16549.00 Lakhs
Cost of Project : 16549.00Lakhs
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Ferrosilicon
Ferrosilicon

Ferroalloys are used in making alloy steels and castings of different special types as addition agents. Ferro alloys are usually made in electric-a... Read More

Capacity : 10 MT/Day
Plant and Machinery cost: 79.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):56.00%
Break Even Point (BEP):46.00 %
TCI :386.00 Lakhs
Cost of Project : 386.00Lakhs
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Ferrochrome Alloy
Ferrochrome Alloy

In the manufacture of steel, chromium is added usually in the form of ferro chrome. Pure chromium metal, produced by electrolytic or aluminothermic... Read More

Capacity : 0
Plant and Machinery cost: 2998.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):34.00%
Break Even Point (BEP):76.00 %
TCI :4490.00 Lakhs
Cost of Project : 4490.00Lakhs
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A Business Plan for Ferro Alloys (Low Carbon Ferrochrome (LCFC), Ferro Molybdenum (FeMo), Ferro Vanadium (FeV), Ferro Titanium (FeTi))
A Business Plan for Ferro Alloys (Low Carbon Ferrochrome (LCFC), Ferro Molybdenum (FeMo), Ferro Vanadium (FeV), Ferro Titanium (FeTi))

Low Carbon Ferrochrome (LCFC), Ferro Molybdenum (FeMo), Ferro Vanadium (FeV), and Fer... Read More

Capacity : -
Plant and Machinery cost: 1783.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):30.00%
Break Even Point (BEP):71.00 %
TCI :0.00 Lakhs
Cost of Project : 9775.00Lakhs
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Ferro Alloys, Ferro Silicon, High Carbon Ferro Manganese, Silico Manganese Production Business
Ferro Alloys, Ferro Silicon, High Carbon Ferro Manganese, Silico Manganese Production Business

 

Ferroalloys are alloys consisting of a combina... Read More

Capacity : 0
Plant and Machinery cost: 15692.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):54.00 %
TCI :0.00 Lakhs
Cost of Project : 24627.00Lakhs
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Here Are Some Great Tips on How to Get Started In the Ferro Alloys, Ferro Silicon High Carbon, Ferro Manganese, Silico Manganese Industry
Here Are Some Great Tips on How to Get Started In the Ferro Alloys, Ferro Silicon High Carbon, Ferro Manganese, Silico Manganese Industry

What Are Ferro Alloys, Ferro Silicon High Carbon, Fer... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Start Manufacturing Business  Manganese From Manganese Ore
Start Manufacturing Business Manganese From Manganese Ore

Manganese is a chemical ele... Read More

Capacity : Manganese Ingot 10 MT Per Day
Plant and Machinery cost: 666.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):49.00 %
TCI :0.00 Lakhs
Cost of Project : 2192.00Lakhs
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Start Ferrosilicon Production Business
Start Ferrosilicon Production Business

Basically, ferrosilicon is a silica and iron alloy that comprises somewhere between 15% and 90% silicon. A "heat-blocker" c... Read More

Capacity : 26.7 MT per day
Plant and Machinery cost: 1900.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):63.00 %
TCI :0.00 Lakhs
Cost of Project : 3900.00Lakhs
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Production of Low Carbon Ferro Chrome
Production of Low Carbon Ferro Chrome

Production of Low Carbon Ferro Chrome. Opportunities in Fer... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Silico Manganese Production
Silico Manganese Production

Silico Manganese Production. Ferroalloys Industry

Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Low Carbon Ferromanganese
Low Carbon Ferromanganese

Ferro Manganse in different gradesa is used in manufacturing of Welding Electrodes & also special types of stick e... Read More

Capacity : 50 MT/Day
Plant and Machinery cost: 904.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):58.00 %
TCI :0.00 Lakhs
Cost of Project : 3615.00Lakhs
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Low Carbon Ferromanganese Production
Low Carbon Ferromanganese Production

Low Carbon Ferromanganese Production. Manufacturing Project of Low Carbon Ferromangan... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Production of Low Carbon Ferrochrome
Production of Low Carbon Ferrochrome

High Carbon Ferro- manganese containing about 7% carbon is not suitable for the production of steels or other alloys containing manganese in which ... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Low Carbon Ferromanganese
Low Carbon Ferromanganese

High Carbon Ferro- manganese containing about 7% carbon is not suitable for the production of steels or other alloys containing manganese in which ... Read More

Capacity : Low Carbon Ferromanganes : 15,000 MT/Annum
Plant and Machinery cost: 371.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):61.00 %
TCI :2804.00 Lakhs
Cost of Project : 2804.00Lakhs
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SILICOMANGANESE
SILICOMANGANESE

Manganese and silicon are crucial constituents in steelmaking, as deoxidants, desulphurizers and alloying elements. Silicon is the primary deoxidiz... Read More

Capacity : 14400 MT/Annum
Plant and Machinery cost: 897.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):40.00%
Break Even Point (BEP):70.00 %
TCI :1861.00 Lakhs
Cost of Project : 1861.00Lakhs
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Ferro Vanadium Production Business
Ferro Vanadium Production Business

Ferro Vanadium Production Business. Ferrovanadium Market is expected to Expand at a C... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Low Carbon Silicomanganese
Low Carbon Silicomanganese

Low Carbon Silico Manganese which is popularly known as LCSiMn is a ferrous alloy with content of carbon, silica and manganese. A large number of s... Read More

Capacity : Low Carbon Silicomanganese: 15,000 MT/Annum
Plant and Machinery cost: 1422.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):55.00 %
TCI :3936.00 Lakhs
Cost of Project : 3936.00Lakhs
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Silicon Metal
Silicon Metal

Silicon is the most abundant elemental mineral on earth. Silicone are semi-inorganic polymers that are used in almost every industry as well as in ... Read More

Capacity : 25.00 Ton/Day
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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NameCapacityRate of return (ROR):Cost of project
A Business Plan for Monoc... Monocrystalline Silicon Ingots 400 Kgs Per Day 28.00 555.00
Ferrochrome Manufacturing... Ferrochrome 135 MT Per Day 10.00 40400.00
Ferrosilicon 18,000 MT per annum 26.00 6670.00
Production of Ferro Molyb... 0 0.00 0.00
Brass and Aluminium Hinge... 0 0.00 0.00
Opportunities in Silicon ... 0 0.00 0.00
Ferroalloys (Ferrosilicon... Ferrosilicon:59.0 MT/Day.,Ferromanganese:167.0 MT/Day.,Silicomanganese:130.5 MT/Day. 28.00 4280.00
Low Carbon Ferromanganese... 10 MT/Day. 26.00 691.00
FERROALLOYS-FERROMANGANES... 12 MT/Day, Ferro Manganese –6 MT/Day, Silico Manganese 3 MT/Day, Ferro Silicon 3 MT/Day 36.00 242.00
GOOD PROSPECTS IN FERROAL... 0 0.00 0.00
HIGH CARBON FERROMANGANES... 15000 MT/Annum 42.00 2319.00
FERROALLOYS - FERROMANGAN... 1800 MT/Annum Ferro Manganese, 900 MT/Annum Silico Manganese, 900 MT/Annum Ferro Silicon 40.00 283.00
FERROSILICON 3000 MT/Annum 41.00 816.00
Manganese from Ferromanga... 5 MT/Day 47.43 226.00
Low Carbon Ferromanganese 50 MT/Day 66.12 1129.00
FERROALLOYS OF NIOBIUM, M... 5 MT/Day 50.00 500.00
Start Production of Ferro... Ferrotitanium 70 2,500,000 Kgs Per Annum Ferrotitanium 40 2,500,000 Kgs Per Annum 27.00 1600.00
Ferro Molybdenum 10 MT/Day 31.00 776.00
Ferro Vanadium 4 MT/Day 31.00 659.00
Low Carbon Silicomanganes... 0 0.00 0.00
C.I. Casting (Foundry) By... 0 0.00 0.00
Low Carbon Ferrochrome 15,000 MT/Annum 27.00 4001.00
Ferrosilicon Ferrosilicon: 100 MT/Day 28.00 10793.00
Ferroalloys 36000 MT/annum 24.36 16549.00
Ferroalloys 36000 MT/annum 24.00 16549.00
Ferrosilicon 10 MT/Day 56.00 386.00
Ferrochrome Alloy 0 34.00 4490.00
A Business Plan for Ferro... - 30.00 9775.00
Ferro Alloys, Ferro Silic... 0 27.00 24627.00
Here Are Some Great Tips ... 0 0.00 0.00
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.