World fly ash market. It was valued at $ 4.13 billion in 2018. It is expected to reach $ 6.6.86 billion by 2026, a 6.6% CAGR. The fly ash market is driven by a focus on the development of the construction industry, infrastructure development, road development, fly ash management regulations and guidelines, and environmentally friendly products. Fly ash is also known as crushed fuel ash, which is the product of small charcoal amounts burned with carbon dioxide.

The world's population is expected to grow by 1.07% annually in 2018-2019. Population growth increases electricity demand. Fly ash is produced by a coal-fired power plant. The main sources of electricity are coal-fired power plants. They represent 40% of the world's electricity. Portland cement, fly ash production, as a stabilizing material, as a component of geopollers, roller compacted concrete dams are the main activities of fly ash. Construction is on the rise worldwide, with demand for building materials such as cement, concrete, brick, steel, steel, and so on.

Global situation

It is relatively inexpensive to invest in relatively politically stable regions such as China, India, and the United States. Coal has been a major player in power generation around the world for the past half-century and is expected to dominate for the next decade—fuel ash in a global power plant in India-generation and use and world view 33 China. By 2035, it had consumed half of the world's coal supply, becoming the world's largest coal market. India is the largest exporter of coal (435 million tons) behind the United States to become the world's second-largest coal producer. More than two-thirds of India's demand for coal goes to the energy sector. Regional Disintegration Due to the increase in the amount of energy generated by coal-fired power plants over the past decade, coal ash has increased significantly worldwide. Numerous researchers have collected extensive data on the production and use of coal ash worldwide. Countries such as China and India, which are moving towards rapid industrial development, are showing interest in coal. The Asia Pacific In 2015, it had the largest share of the global fly ash market. Urban expansion and population growth in the region have increased the demand for construction work. Improvements in road construction and measures taken to facilitate transportation through road construction, etc. It has also created a huge demand for fly ash, thus promoting the growth of the global fly ash market. The growing demand for the construction industry in North America is also expected to boost the fly ash market. With regional measures in place, Europe is expected to fuel the demand for fly ash. The Middle East, Africa, and the rest of the world showed steady growth in flying ash in 2015, but this is expected to increase over the forecast period. Therefore, the fly ash market is expected to attract strong demand from various countries to meet the demand of the construction sector around the world.

The official recognition of fly ash use is 70% (Kui, 2016), 500 to 6000 million tons of total production and 150-180 million tons of unused. Its use is focused on cement (44%), concrete wall products (28%), and composite concrete (16%), with the rest (12%) along with other low-cost applications, including road foundation and mining.

Coal ash utilization

Incentives used, to meet reusable content restrictions in some construction products are intended to provide more support to consumers. Carbon trading markets, which were implemented in 2015, have not yet created a clear demand-side stimulus for low-carbon materials technologies. Following previous proclamations on air and water sustainability, the central government recently released soil-based environmental guidelines. When these are implemented locally, they should improve waste management costs by increasing waste management costs, which should include incentives for additional materials.

Prediction of the use of coal ash

Fly ash market it was valued at $ 39,548.1 million in 2015 and is expected to reach this level US $ 64,761.9 MN By 2022, projected annual growth of 7.3% over the forecast period 2016-2022.



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Low Ash Metallurgical Coke Plant
Low Ash Metallurgical Coke Plant

Metallurgical coke is made from low ash, low sulfur bituminous coal, with special coking properties, which is inserted... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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For vacuum distillation of crude coal tar, the crude coal tar is produced from coke ovens of steel plant, 50% of this crude coal tar is pitch. The ... Read More

Capacity : 7500 MT / Annum
Plant and Machinery cost: 137.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):43.00%
Break Even Point (BEP):57.00 %
TCI :320.00 Lakhs
Cost of Project : 320.00Lakhs
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Charcoal From Coconut Shell
Charcoal From Coconut Shell

Charcoal and purity of any substances has now become a basic requirement of any chemical substance. So many products obtained by processing are dir... Read More

Capacity : 5 Tons/day
Plant and Machinery cost: 21.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):45.00%
Break Even Point (BEP):45.00 %
TCI :107.00 Lakhs
Cost of Project : 107.00Lakhs
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Activated Charcoal From Wood
Activated Charcoal From Wood

Activated wood charcoal is a very important chemical widely employed by certain gases and vapours in purification in catalytic chemical reactions a... Read More

Capacity : 15MT/Day
Plant and Machinery cost: 80.00 Lakhs
Working Capital : 113.00
Rate of Return (ROR):24.13%
Break Even Point (BEP):62.30 %
TCI :262.00 Lakhs
Cost of Project : 262.00Lakhs
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Charcoal From Bagasse
Charcoal From Bagasse

Bagasse is one of the major by product of sugar crushing industries. Charcoal is a highly porous form of amorphous carbon. It is one of the half b... Read More

Capacity : 2.0 MT/Day
Plant and Machinery cost: 53.00 Lakhs
Working Capital : 25.00
Rate of Return (ROR):26.41%
Break Even Point (BEP):62.20 %
TCI :154.00 Lakhs
Cost of Project : 154.00Lakhs
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Coal Washery Unit
Coal Washery Unit

Coal Washing Unit is one of the most important units for up-gradation of Coal in sense of fed value by reducing ... Read More

Capacity : 3000 MT/Day
Plant and Machinery cost: 668.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):12.00%
Break Even Point (BEP):68.00 %
TCI :0.00 Lakhs
Cost of Project : 1735.00Lakhs
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Coal tar pitch is the residue from the processing of coal tar. Since pitch constituents over 50% of crude tar, its utilization has a major effect o... Read More

Capacity : 7500 MT/Annum
Plant and Machinery cost: 143.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):43.00%
Break Even Point (BEP):56.00 %
TCI :340.00 Lakhs
Cost of Project : 340.00Lakhs
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Charcoal is produced in kilns and retorts. The thermal decomposition of wood in a kiln with a controlled air supply produces charcoal. The gaseous ... Read More

Capacity : 50 MT/day
Plant and Machinery cost: 190.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):53.00%
Break Even Point (BEP):33.00 %
TCI :845.00 Lakhs
Cost of Project : 845.00Lakhs
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Coconut Shell Charcoal
Coconut Shell Charcoal

In major importing countries coconut shell charcoal is mainly used in the manufacturing of activated carbon. All the production units are enjoy hi... Read More

Capacity : 1.0 MT/Day
Plant and Machinery cost: 6.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):45.25%
Break Even Point (BEP):48.36 %
TCI :19.00 Lakhs
Cost of Project : 19.00Lakhs
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Bitumen Emulsion
Bitumen Emulsion

Bitumen is defined as “A viscous liquid, or a solid, consisting essentially of hydrocarbons and their derivatives, which is solu... Read More

Capacity : 50 MT/Day
Plant and Machinery cost: 143.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):54.00 %
TCI :372.00 Lakhs
Cost of Project : 372.00Lakhs
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Vacuum Distillation of Crude Coal Tar(SPECIFICALLY CREOSOTE OIL)
Vacuum Distillation of Crude Coal Tar(SPECIFICALLY CREOSOTE OIL)

Vacuum distillation is the distillation process of separating liquids boiling above 150°C at 1 atm from Nonvolatile impurities. Another ... Read More

Capacity : Creosote Oil 1875 MT/Annum,Phenolic or Carbolic Oil 300 MT/Annum,Naphthalic Oil 900 MT/Annum,Wash Oi
Plant and Machinery cost: 149.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):33.00 %
TCI :323.00 Lakhs
Cost of Project : 323.00Lakhs
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Coal Mining
Coal Mining

Coal is an extremely heterogeneous, complex material that is difficult to characterize. Coal is a rock formed by geological process and is composed... Read More

Capacity : 1350 Lakh MT/Annum (Job Work)
Plant and Machinery cost: 75200.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):41.00%
Break Even Point (BEP):42.00 %
TCI :97200.00 Lakhs
Cost of Project : 97200.00Lakhs
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Coal Washing Unit
Coal Washing Unit

Coal washing unit is one of the most important unit for upgradation of coal in sense of fed value by reducing of ash contents in the coal. It is ba... Read More

Capacity : 11700 MT/Day
Plant and Machinery cost: 3200.00 Lakhs
Working Capital : 891.00
Rate of Return (ROR):6.36%
Break Even Point (BEP):0.00 %
TCI :7241.00 Lakhs
Cost of Project : 7241.00Lakhs
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NameCapacityRate of return (ROR):Cost of project
Low Ash Metallurgical Cok... 0 0.00 0.00
VACUUM DISTILLATION OF CR... 7500 MT / Annum 43.00 320.00
Charcoal From Coconut She... 5 Tons/day 45.00 107.00
Activated Charcoal From W... 15MT/Day 24.13 262.00
Charcoal From Bagasse 2.0 MT/Day 26.41 154.00
Coal Washery Unit 3000 MT/Day 12.00 1735.00
COAL TAR PITCH 7500 MT/Annum 43.00 340.00
CHARCOAL POWDER FROM RICE... 50 MT/day 53.00 845.00
Coconut Shell Charcoal 1.0 MT/Day 45.25 19.00
Bitumen Emulsion 50 MT/Day 28.00 372.00
Vacuum Distillation of Cr... Creosote Oil 1875 MT/Annum,Phenolic or Carbolic Oil 300 MT/Annum,Naphthalic Oil 900 MT/Annum,Wash Oi 26.00 323.00
Coal Mining 1350 Lakh MT/Annum (Job Work) 41.00 97200.00
Coal Washing Unit 11700 MT/Day 6.36 7241.00

Showing 13 Product(s)


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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
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We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


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The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

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• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR