Sugarcane is one of India's most important agricultural industries, with Uttar Pradesh accounting for more than 70% of production. While most people don't instantly think of sugar cane as a suitable crop to raise because of its bad reputation as a bad food, this isn't always the case. Sugarcane has been utilised as a fuel alternative in other nations, and its therapeutic virtues are well-known all over the world; nevertheless, it can also be employed for industrial and commercial purposes. Sugarcane, on the other hand, is a versatile plant that grows quickly, takes little upkeep, and thrives even in bad soil.

 

Processing and Byproducts of Sugarcane:

Depending on its intended use, sugarcane is processed in a variety of ways. It can be made into raw or white sugar crystals for sweetening food and beverages, or it can be made into several forms of molasses for usage in other products like as rum, beer, and animal feed. Sugarcane is also dried and used as animal fodder in addition to these possibilities. Both processing processes include multiple steps, as one could anticipate with a product with so many applications. Sugarcane is a tropical grass native to India and Asia that flourishes in warm, humid environments. Sugarcane is a high-producing crop, yielding an average of 165 pounds of refined sugar per acre.

In tropical nations, most commercial cane is used to make ethanol fuel or burned as a fuel source. Some farmers have started cultivating cane varieties that yield bagasse, which is the fibrous material left over after extracting juice from cane stalks and can be used as fuel or cattle fodder. According to a Coca-Cola research, 90 percent of sugarcane is processed into sucrose, which is subsequently used in a variety of products ranging from plastics and car tyres to soft drinks and pharmaceuticals. Sweeteners are made from only approximately 6% of processed cane jams, jellies, dairy goods, soft drinks, and pickets. Around 70% of that is refined beet or cane sugar, with the remaining 30% becoming fructose-rich HFCS.

Bagasse, the remaining 25%, is a fibrous residue that is burned for energy at many refineries before being treated in a refinery to produce refined sugar. Animal feed can be made from the desugarized molasses.

 

Applications:

Sugarcane products are used in a variety of industries, including the food, chemical, and thermal power generation industries. Sugarcane Molasses, for example, has a wide range of uses in human health and animal feed ingredients. Distilleries, pharmaceuticals, and fertilisers are the main end-users. There are almost 400 sugar factories in India, with a total capacity of around 12 million tonnes per year. The increase in consumption is attributed to growing demand for molasses in the animal feed business, as well as the high molasses content of cane juice, which is utilised as a raw material by distilleries. Sugar cane is a vital component of the economy.

 

Sugarcane Juice:

Sugarcane juice is extracted by squeezing sugarcane stalks with a juice extractor machine. Fiber, vitamins, minerals, and phytochemicals abound in sugarcane juice. It also has a low glycemic index, making it appropriate for diabetics. Because of its strong antioxidant content, it's gaining popular as a detox drink.

Sugarcane juice has a long list of health advantages. Sugarcane juice contains 180 calories, 30 grammes of sugar, and a significant amount of nutritional fibre in a 240 mL serving. Because it is diuretic, it treats kidney stones and infections of the urinary tract. Potassium, calcium, magnesium, iron, zinc, thiamin, riboflavin, and different amino acids are all abundant in it. Furthermore, sugarcane juice's high fibre content supports weight loss while also improving digestion and alleviating constipation. People all around the world are becoming more aware of the health benefits of sugarcane juice.

Certain permits, authorizations, and registrations are required for a sugarcane juice business.

Registration of a Business: You must first register your firm in India before you can manage a sugarcane juice business.

GST registration is simple. Every form of business in India need a GST number.

A business licence entails: According to state legislation, you must also obtain a trade licence from the municipal authorities.

A pollution certificate from the local authority stating that the sugarcane juice business creates only sugarcane garbage is also required.

Registration as an MSME/SSI: This registration is required by the Indian government in order to acquire a loan.

Trademark: You must first register your business trade in order to register your business trademark.

Because it is related to the food sector, registration with the Food Safety and Standard Authority of India (FSSAI) is essential.

 

Sugarcane Byproducts and their Applications:

Food (sucrose, jaggery, and syrups), fibre (cellulose), fodder (green top, bagasse, and molasses), fuel, and chemicals are all abundant in sugarcane (bagasse molasses and alcohol). Bagasse, molasses, and pressmud are the principal by-products of sugar manufacturing in the cane sugar business. Green leaves, green tips, rubbish, boiler ash, and effluents created by the sugar industry and distillery are other low-value co-products and by-products. Instead of solely relying on sugar production, there are numerous additional sectors that are built on sugarcane through diversification and usage of co-products and by-products of the sugar industry.

To get the most out of the sugarcane harvest, efforts should be made to integrate the use of sugarcane, its co-products, and by-products to make a variety of value-added products. Sugarcane is currently grown for food (sugar), fibre (cellulose), fuel (bagasse), and fodder (green tops, garbage, molasses, and other byproducts). The following is a summary of the economic relevance and consumption of various sugarcane by-products in India:

 

Bagasse:

Bagasse is a cellulosic waste product that is an important component of agriculture and industry. Bagasse can be used as a raw material for making paper, cardboard, and other products. It contains approximately 60% combustible material (cellulose) that can be used in power generating, fertiliser manufacturing, and even at home to make biogas. Bagasse can also be used as a biofertilizer and a biopesticide. It is particularly powerful against illnesses and pests that are spread through the soil. The nicest thing about bagasse is that, unlike artificial fertilisers, it has no negative impact on soil. Bagasse, in reality, promotes soil fertility by boosting the soil's water retention capacity, thanks to its high nutritional content. As a result, it aids in increasing crop productivity and quality while posing no risk to the environment or human health.

Bagasse tableware is also fashionable and well-liked as an ecological alternative to plastic tableware. Bagasse tableware, also known as sugarcane fibre dinnerware, is manufactured from sugarcane leftover and is an environmentally beneficial alternative to polystyrene and Styrofoam tableware.

 

Uses of Sugarcane Bagasse and its Based Products:

After sugarcane stalks are crushed to produce juice, bagasse is the dry pulpy fibrous residue that remains. Bagasse production per 100 tonnes of crushed cane varies from 25 to 32 tonnes, with the average being about 27-28 percent.

Fresh mill bagasse is 48-50 percent water, 2.5-3.5 percent dissolved solids (Brix), and 46-48 percent fibre. Sugarcane fibre is made up of insoluble cellulosic materials. The following are some of the uses for bagasse:

Fuel: Sugar mills frequently employ bagasse as a primary fuel source. It produces enough thermal energy to meet all of the needs of a normal sugar mill when burned in large quantities.

Bio-electricity from bagasse cogeneration: Bagasse can be used to create energy through the use of high-pressure boilers and a unique type of steam turbine. One metric tonne of bagasse may create around 450 kWh of electricity.

There are currently 147 sugar mills in India with co-generation installations generating 3,067 MW of total power. They are delivering as much as 1,900 MW of surplus electric power to the National Grid after fulfilling their captive power requirements in these mills.

Sugar mills in India are anticipated to have the capacity to generate up to 7,000 MW of electric power and to contribute roughly 3,000 MW of surplus electric power to the National Grid in the coming years.

Paper from Bagasse: Bagasse is commonly used as a substitute for wood in the production of pulp, paper, and board in many tropical and subtropical nations, including India, China, Colombia, Iran, Thailand, and Argentina. Many bagasse-based facilities currently exist to create kraft paper, white writing and printing materials, newsprint, and other types of paper.

Bagasse pulp is used in the production of bags, corrugated wrapping and writing paper, as well as toilet paper. Tamil Nadu Newsprints Limited (TNPL) produces high-quality newsprint from bagasse in India.

One hectare of sugarcane may generate roughly five tonnes of pulp and paper fibre per year, which is twice as much as one hectare of wood under the same conditions. Sugarcane has a fifteen-fold shorter rejuvenation period.

Paper manufactured from sugarcane bagasse offers several advantages over traditional papers made from tree pulp, the most important of which is that we don't have to cut down trees. It is both less expensive and renewable. Sugar waste paper is favoured for napkins, tissue paper, disposable food containers, plates, bowls, trays, and other paper products.

Boards or Agglomerated Products: Forest woods are commonly used in the board production industry. Because tree cutting reduces forest cover, resulting in climate change difficulties, board manufacturing businesses require an alternative to forest wood. Bagasse is the most ideal raw material in this regard, and it can be used extensively.

Bagasse-based composites have the potential to replace high-density and expensive wood fiberboard as the core material for laminated floors. In India, significant progress has been made in the utilisation of bagasse for the creation of agglomerated products in recent years, as seen below:

Panel or Insulating Board: Bagasse is treated with hot water or steam under pressure in a rotary digester to create a panel or insulating board. After that, the pulp is rinsed and fed into board machines, where it becomes a continuous wet mat. It is then rolled to eliminate as much water as possible before being cut into sheets and dried. The final product is not wrappable and does not accept paint well. It is an effective heat insulator and can be impregnated with chemicals to make it bug and fire resistant. It is utilised as a ceiling and wall partitioning material.

 

Particle Board: Made in a dry process by binding bagasse fibre with a resin, it is much denser and harder than insulating board. It may be made water resistant and used to make a variety of furniture, including cabinets, cupboards, racks, almirahs, partition boards, and table tops. There are 12 particle board plants in India that utilise the excess bagasse from adjoining sugar mills as a fibrous raw material.

 

Bagasse-Cement Board: Due to its superior physical features, such as resistance to fire, fungi, insects, and weather extremes, these types of boards are increasingly widely used as construction materials. Ligno-cellulosic fibres are combined with Portland cement, calcinated magnesite, or gypsum to make these sorts of boards.

 

Biogas Production from Bagasse: Bagasse can be fermented to produce sludge or biogas (a mixture of carbon dioxide and methane) by inoculation or the addition of agricultural manure. 6065 percent methane, 3035 percent carbon dioxide, and minor amounts of hydrogen make up the gas produced (calorific value 5,500 kcal/m3). Bagasse can also be utilised as a source of energy in gas-producing plants. The calorific value of the bagasse producing gas is 1,200 kcal/kg, and it comprises 60% nitrogen, 17% carbon mono-oxide, and 6% hydrogen.

 

Production of Furfural: Furfural is a colourless or yellow oily liquid with the odour of almonds in its pure condition, but when exposed to air, it soon becomes yellow, then brown, and eventually black, giving it the name furfuraldehyde. It is a significant organic compound derived from agroindustrial wastes and residues containing pentosans, a type of carbohydrate.

Due to the lack of commercial synthetic pathways, all furfural production is reliant on pentosan-containing residues collected from the processing of various agricultural (from bagasse) and forest products. It has a small market in highly industrialised countries, primarily for nylon and butadiene manufacturing. Furfuryl alcohol is the most important commercial intermediate generated from furfural. In Cuba, certain new medications derived from cane lignin have been created, and India has the potential to investigate this industry.

 

Use as Animal Feed: However, raw bagasse's low digestibility, high lignin (20%), and very low nitrogen content limit its use as animal feed. However, it is possible to improve its palatability and digestibility, as well as supplement it to increase energy, protein, and mineral value, making it a more affordable alternative feed for small farmers and landless labourers.

By fermenting bagasse with molasses and enzymes (such as bromelain), it is transformed into calf feed. Thailand, Japan, Malaysia, Korea, Taiwan, the Middle East, and Australia are among the countries that sell it.

 

Ethanol production: The sugarcane crop's cellulosic byproduct, bagasse, could be used for ethanol production via a simultaneous saccharification-cum-fermentation (SSF) process employing enzymatic or acid hydrolysis technology. A microbial consortia is being developed to economise the process, which might yield around 200 l of ethanol each tonne of bagasse processed.

 

Sugarcane Molasses:

Molasses is a viscous syrup that is used to sweeten things. It derives from crushed sugar cane or sugar beets and is a byproduct of the sugar-making process. There is only a small amount of study on the health consequences of molasses. Molasses is one of those uncommon products that you could overlook—after all, isn't it just brown syrup? Molasses, on the other hand, has a wide range of uses and applications. Molasses is manufactured in two phases from sugar cane: Sugar is derived from sugar cane juice after it has been boiled down. Evaporation continues, resulting in thick, black molasses. There are various other components that are used for different purposes in addition to molasses, which is a byproduct of the sugar cane production.

The dry stalk residue, known as bagasse, is utilised as fuel in the plant after the juice is extracted from the cane stalks. In the preparation of pet foods, beet pulp is employed. Cosmetics, polish, and paper coatings are all made with cane wax, which is extracted from the dry residue.

 

Sugarcane Molasses and Its Products Have a Wide Range of Applications

Molasses is a viscous final effluent produced by the repeated crystallisation of sugar. It's the leftover syrup from which no simple crystaline sucrose can be extracted.

 

Molasses as a Fertilizer: Molasses is mostly utilised as an organic fertiliser because it is frequently a waste product. However, there appears to be widespread agreement on the benefits of molasses as a soil fertiliser. However, it is claimed that the land receives the following fertiliser for every 48 metric tonne of molasses spread in the field. 51.3 kg K2, 5.2 kg N, 2.5 kg P2O5.

 

Molasses as Animal Feed: Since the invention of sugar, the significance of molasses as a livestock feed has been recognised. The most essential feature of cane molasses as a feed is its high carbohydrate content, primarily in the form of sugar molasses, which also contains minor amounts of protein and very low calcium and phosphorus proportions, but a very high potassium proportion.

It also contains traces of B-complex vitamins and minerals such as cobalt, boron, iodine, copper, manganese, and zinc. Molasses can also be used as a pig and poultry feed. The National Sugar Institute in Kanpur, India, produced the first molasses-based animal feed (UP).

Bagomolasses was the product's name. Pohatas industries, Dalmia Nagar, Bihar, and Ugar sugar works limited, Ugarkhurd, Belgaum District, Karnataka, have since built better factories. Many sugar factories in Karnataka and Maharashtra followed suit.

 

Molasses as a Distilling Raw Material: Molasses is the primary raw material used in the distilling industry. In the distillation industry, there are primarily two processes involved. Fermentation is the first step. Distillation is the second step.

 

Fermentation: Fermentation is a chemical reaction that occurs in an organic substrate (substance) due to the activity of biochemical catalysts. It is the result of a metabolic process. Microorganisms such as yeasts, moulds, and bacteria are biochemical catalysts/ enzymes. Traditionally, fermentation was thought to be the process of converting sugar to ethyl alcohol and carbon dioxide.

Molasses can be utilised in a variety of fermentation processes. Molasses produces vinegar and acetic acid, two key components.

Vinegar is a condiment made from sugar or starchy materials fermented with alcohol and acetic acid. Acetic acid is the major component in vinegar. Other acetic acid derivatives include cellulose acetate, which is used in clothing and home furnishings, anhydride vinyl acetate, acetamide, and others.

Another major fermentation product is butanol acetone. Molasses is a good source of this. It's utilised in explosives manufacturing. Acetone is a very flammable substance. The fermentation of cane molasses can be used to make it.

Acetone is utilised in the electronics sector as a plastisizer, dyeing agent, detergent, and cleaning agent. Lactic acid is a colourless, odourless, syrupy liquid that can be mixed with water, alcohol, or ether. Lactic acid is employed in a variety of industries, including food, pharmaceuticals, and plastics.

Another major molasses fermentation result is citric acid. It is utilised in the food and beverage industry (60%) as well as pharmaceutical (16%), chemical (15%), cosmetics and toiletries (3%) and other industries (6 percent).

 

Distillation Industries: Distillation is a method of separating liquids into fractions based on their boiling points or boiling ranges by evaporation and re-condensation. Distillation procedures produce one or more types of alcohol as their main result.

A. Rum: Rum is an alcoholic distillate made from the fermentation of sugarcane juice or sugarcane molasses, with an alcohol content of 43.15 to 52.50 percent by volume.

Yeast is introduced to fresh molasses for the mashing process, which involves diluting the molasses and adding ammonium sulphate, sulphuric acid, and, in rare cases, phosphorous. Finally, the mash substance goes through a basic distillation and condensation process. Rum is typically aged to increase its flavour, colour, and aroma, and it is cured by adding herbs, sugar, and oils.

 

B. Ethyl Alcohol: Ethyl alcohol is made in the same way that rum is. Molasses is first diluted with water, ammonium sulphate, phosphoric acid, sulphuric acid, and sodium chloride, with a sugar concentration of 14 to 18 percent. The mash is seeded with yeast culture at a rate of 5 to 8% by volume, and fermentation takes 30 to 72 hours, depending on other conditions.

Beer or wine is a fermented alcoholic beverage that contains 6 to 9 percent alcohol. The distilled fermented mash or beer, as well as the resulting alcohol, are refined further in a rectifying column. It's called rectified spirit.

Industrial alcohol is primarily utilised as a fuel, as an antiseptic and cleaning agent, as a dye, medicine, and soap solvent, and in a variety of other chemical processes. Absolute alcohol can be used as a fuel for internal combustion engines if it is denatured and mixed with 70 to 80 percent petrol.

Ordinary Denatured Spirit (ODS) is primarily utilised in hospitals, at home, and in the polishing process. Sugarcane produces 72-75 litres of ethanol per tonne. Similarly, a tonne of molasses yields around 220-250 litres of ethanol. Alcohol has its own derivatives and by-products. The following are the most common by-products.

1. Carbon dioxide: This gas can be utilised to make carbonated beverages, extinguish fires, and preserve food. When 1000 kilogramme of molasses is fermented, 160 kg of CO2 is produced.

 

2. Fuel oil: This is a mixture of higher alcohols created at high temperatures, primarily Ethyl alcohol, n-propyl alcohol, isobutyl alcohol, Amyl alcohol, and isoamyl alcohol. It is mostly utilised as a liquor solvent.

 

3. Glycerol: This substance is utilised in cosmetics, pharmaceuticals, tobacco, food and drinks, and other industries.

 

Molasses By-Products:

1. Dextran is a molasses by-product that is utilised as a stabiliser in ice cream, sugar syrup, and other confectionery products. It can be used to drill oil wells.

 

2. Aconitic acid is a molasses by-product that is mostly employed as a plastisizer, wetting agent, and flavouring ingredient in the chemical industry.

 

3. Itaconic acid: This is a type of molasses fermentation that is used to make thermoplastics and transparent materials.

 

4. Monosodium Glutamate: This is another molasses by-product that is employed as a flavour enhancer.

 

5. Carbon Dioxide: When molasses is fermented by Saccharomyces cereviseae, carbon dioxide and alcohol are formed. CO2 is produced at a rate of 16 percent by weight of molasses, with 70 to 75 percent of it recoverable. The created carbon dioxide is utilised as a cooling agent and in the production of carbonated beverages.

 

Bioethanol Production from Sugarcane Molasses:

The sugar cane processing business produces sugar cane molasses as a byproduct. One option to limit the amount of molasses waste is to use it as biomass for bioethanol production. Because of its high sugar content, molasses can be utilised to manufacture bioethanol, which has a high economic value. Simultaneous Saccharification and Fermentation (SSF) is a molasses-based bioethanol production technique that uses 10% (100 gr/L molasses) and 20% (200 gr/L molasses) substrates. Commercial instant dry yeast was chosen for this fermentation because it can be used directly as a starter, simplifying the process and eliminating the possibility of bacterial contamination. The sugar business in West Java is one of the molasses-producing sugarcane processing industries in Indonesia. After that, the molasses was turned to bioethanol.

 

Pressmud or Filter Mud: Uses and Products

Sugarcane juice undergoes a purification procedure known as clarification during the manufacturing of sugar. Carbonation or sulphitation procedures are employed for this. A bulky precipitate is generated as a result of this action.

The juice is filtered using vaccum filters or the filling process, and the waste material left over is called pressmud. There is some sugar in it. On a weight basis, around 7 to 8% of the cane is crushed.

 

Fertilizers Include: Calcium sulphite and calcium phosphate are abundant in Pressmud. Small amounts of nitrogen, phosphate, and potassium are also present. On a dry basis, it comprises 20 to 25 percent organic matter and around 45 percent lime. It's an excellent fertiliser for acidic soils.

 

As animal feed: Dried cakes can be used as animal feed when combined with cane molasses and topping.

 

Other applications: It can be used to make construction lime, however this poses a waste disposal issue. Metal polishing powder, board chalk, and tooth powder can all be made with it.

 

Sugarcane tops, leaves, and garbage are removed during the harvesting of the sugarcane crop, and the stems are cleansed of their leaves (trash). Cane tops and garbage account for 25 to 35 percent of the cane weight on the field on average. Cattle value cane tops as a source of feed.


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Investment Opportunities in Production of Dual Feed Distillery Ethanol as Bio Fuel Set up an Ethanol Production Plant
Investment Opportunities in Production of Dual Feed Distillery Ethanol as Bio Fuel Set up an Ethanol Production Plant

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Yeast from Molasses Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis
Yeast from Molasses Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

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Bagasse is the name for the residual fibers that remain after the squeezing of sugarcanes at the sugar productio... Read More

Capacity : Bio-Degradable Products (Plates, Bowls, Spoons & Cups) :500 Kgs/Day
Plant and Machinery cost: 175.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):69.00 %
TCI :0.00 Lakhs
Cost of Project : 233.00Lakhs
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Biodegradable Disposable Cups and Plates using Sugarcane Bagasse
Biodegradable Disposable Cups and Plates using Sugarcane Bagasse

Agricultural wastes constitute one of the main alternative raw materials for the pulp and paper industry. Wheat straw, bagasse, reed, and rice stra... Read More

Capacity : Disposable Paper Cups :7.5 MT/Day Disposable Paper Plates:7.5 MT/Day
Plant and Machinery cost: 32.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.18%
Break Even Point (BEP):56.37 %
TCI :314.00 Lakhs
Cost of Project : 314.00Lakhs
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Blended Alcohol with Bottling Line (Molasses Based)
Blended Alcohol with Bottling Line (Molasses Based)

The production of alcohol is based upon fermentation, the natural process of decomposition of organic materials containing carbohydrates. It occurs... Read More

Capacity : 150 Lakh Bottles/Annum
Plant and Machinery cost: 290.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):49.00 %
TCI :1268.00 Lakhs
Cost of Project : 1268.00Lakhs
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Animal Feed from Bagasse
Animal Feed from Bagasse

The increase in population and rapid growth in world economies will lead to an enormous increase in demand for animal products, a large part of whi... Read More

Capacity : 30,000 MT/Annum
Plant and Machinery cost: 222.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.00%
Break Even Point (BEP):48.00 %
TCI :1070.00 Lakhs
Cost of Project : 1070.00Lakhs
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PARTICLE BOARD FROM BAGASSE
PARTICLE BOARD FROM BAGASSE

Bagasse is the waste of sugar industry. It can be used for the production of bagasse base board or solid fuels or for the production of power or fo... Read More

Capacity : 2000 Nos./Day
Plant and Machinery cost: 637.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):26.59%
Break Even Point (BEP):53.25 %
TCI :1098.00 Lakhs
Cost of Project : 1098.00Lakhs
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ANIMAL FEED FROM BAGASSE
ANIMAL FEED FROM BAGASSE

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, whic... Read More

Capacity : 100MT/Day
Plant and Machinery cost: 143.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):29.86%
Break Even Point (BEP):57.18 %
TCI :477.00 Lakhs
Cost of Project : 477.00Lakhs
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Yeast from Molasses
Yeast from Molasses

Yeasts are unicellular, eukaryotic and polyphyletic organisms classified in the kingdom fungi. They are ubiquitous, and commonly found on fruits, v... Read More

Capacity : 10 MT/Day
Plant and Machinery cost: 276.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):29.00%
Break Even Point (BEP):56.00 %
TCI :649.00 Lakhs
Cost of Project : 649.00Lakhs
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Organic Yeast From Organic Molasses
Organic Yeast From Organic Molasses

Yeasts are single celled fungi. Over 600 different species of yeast are known and they are widely distributed in nature. They are found in associat... Read More

Capacity : 3 MT/Day
Plant and Machinery cost: 201.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):20.00%
Break Even Point (BEP):47.00 %
TCI :473.00 Lakhs
Cost of Project : 473.00Lakhs
Add To Inquiry Basket
CATTLE FEED FROM MOLASSES & BAGASSE
CATTLE FEED FROM MOLASSES & BAGASSE

In India the animal feed industry is... Read More

Capacity : 9000 Ton/Annum
Plant and Machinery cost: 29.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):47.00%
Break Even Point (BEP):38.00 %
TCI :253.00 Lakhs
Cost of Project : 253.00Lakhs
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CO-GENERATION POWER PLANT BASED ON BAGASSE
CO-GENERATION POWER PLANT BASED ON BAGASSE

Co-generation plant based on Bagasse is the need of the hour in the perspective of the power generation required and its demand is increasing consi... Read More

Capacity : 15 MW
Plant and Machinery cost: 850.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):53.00%
Break Even Point (BEP):46.00 %
TCI :1746.00 Lakhs
Cost of Project : 1746.00Lakhs
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KRAFT PAPER FROM BAGASSE
KRAFT PAPER FROM BAGASSE

Kraft paper is paper produced by the Kraft process from wood pulp or waste or agriculture residue. It is strong and relatively coarse. Kraft paper ... Read More

Capacity : 20 MT / Day
Plant and Machinery cost: 604.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):35.00%
Break Even Point (BEP):48.00 %
TCI :1169.00 Lakhs
Cost of Project : 1169.00Lakhs
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Hard Board from Bagasse
Hard Board from Bagasse

Soft and hard board, which are the basic among the paper boards, is used for wide range of purposes like folding boxes, backboard, for flat files, ... Read More

Capacity : 5 Ton/Day
Plant and Machinery cost: 25.00 Lakhs
Working Capital : 27.00
Rate of Return (ROR):70.88%
Break Even Point (BEP):35.11 %
TCI :143.00 Lakhs
Cost of Project : 143.00Lakhs
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Ethanol as Biofuel
Ethanol as Biofuel

Ethanol has been known as fuel for many decades. Production of ethanol in the world is increasing very rapidly and has grown. There is a vast scope... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Oxalic Acid from Molasses
Oxalic Acid from Molasses

Oxalic acid is the simplest of dicarboxylic acid. Oxalic acid occurs naturally in many plants (wood, sorrel, shubarb and spinach and can be made by... Read More

Capacity : 3.1 Ton/Day
Plant and Machinery cost: 30.00 Lakhs
Working Capital : 46.00
Rate of Return (ROR):38.55%
Break Even Point (BEP):49.08 %
TCI :127.00 Lakhs
Cost of Project : 127.00Lakhs
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Charcoal From Bagasse
Charcoal From Bagasse

Bagasse is one of the major by product of sugar crushing industries. Charcoal is a highly porous form of amorphous carbon. It is one of the half b... Read More

Capacity : 2.0 MT/Day
Plant and Machinery cost: 53.00 Lakhs
Working Capital : 25.00
Rate of Return (ROR):26.41%
Break Even Point (BEP):62.20 %
TCI :154.00 Lakhs
Cost of Project : 154.00Lakhs
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Khandsari Sugar
Khandsari Sugar

Sugar has served mankind as a source of energy and as a sweeting agent the down of civilization. Sugar cane (Sac... Read More

Capacity : Khandisari Sugar: 50 MT per day Molasses By Product: 14 MT per day
Plant and Machinery cost: 4500.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):27.00%
Break Even Point (BEP):38.00 %
TCI :0.00 Lakhs
Cost of Project : 5545.00Lakhs
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Sugar Cane Wax
Sugar Cane Wax

Sugarcane wax is difficult and economically intensive. Sugarcane is used almost exclusively to produce sugar. Mo... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH  ASEPTIC PACKAGING & PET BOTTLE PACKAGING
FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH ASEPTIC PACKAGING & PET BOTTLE PACKAGING

Fruit juices are health drinks; it is largely used throughout the society and popularity of fruit juices are gradually increasing. There is good sc... Read More

Capacity : PET Bottle (250 ml Size) : 16000 Packs of Mango Juice/Day,Aseptic Pack (200 ml Size) : 20,000 Packs
Plant and Machinery cost: 156.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):25.00%
Break Even Point (BEP):45.00 %
TCI :588.00 Lakhs
Cost of Project : 588.00Lakhs
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Organic Yeast  from Organic Molasses
Organic Yeast from Organic Molasses

Yeasts are single-celled fungi. As fungi, they are related to the other fungi that people are more familiar with. These include edible mushrooms av... Read More

Capacity : 5 MT/ day
Plant and Machinery cost: 355.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):38.00%
Break Even Point (BEP):47.00 %
TCI :963.00 Lakhs
Cost of Project : 963.00Lakhs
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SUGAR PLANT WITH CO-GENERATION POWER PLANT AND GREEN FIELD SUGARCANE CULTIVATION
SUGAR PLANT WITH CO-GENERATION POWER PLANT AND GREEN FIELD SUGARCANE CULTIVATION

Sugar Industry is one of the most important agro-based industries and is highly responsible for creating significant impact on rural economy in par... Read More

Capacity :
Plant and Machinery cost: 37613.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):32.00%
Break Even Point (BEP):44.00 %
TCI :62600.00 Lakhs
Cost of Project : 62600.00Lakhs
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FURFURAL FROM BAGASSE & CORNCOBS
FURFURAL FROM BAGASSE & CORNCOBS

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short ... Read More

Capacity : 1200 MT/Annum
Plant and Machinery cost: 119.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):41.00%
Break Even Point (BEP):55.00 %
TCI :411.00 Lakhs
Cost of Project : 411.00Lakhs
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COUNTRY LIQUOR FROM MOLASSES
COUNTRY LIQUOR FROM MOLASSES

From earliest times man has sought for beverages, which give him refreshment and now some of them have become almost an essential part of human die... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Particle Board from Bagasse
Particle Board from Bagasse

-

Read More
Capacity : 5000 Nos./Day
Plant and Machinery cost: 71.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):56.00%
Break Even Point (BEP):32.00 %
TCI :418.00 Lakhs
Cost of Project : 418.00Lakhs
Add To Inquiry Basket
HARD BOARD FROM BAGASSE
HARD BOARD FROM BAGASSE

Soft and hard boards, which are the most basic among paper boards, are used for a wide range of purposes including folding boxes, back board for fl... Read More

Capacity : 5.00 Ton / Day
Plant and Machinery cost: 36.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):43.00%
Break Even Point (BEP):45.00 %
TCI :300.00 Lakhs
Cost of Project : 300.00Lakhs
Add To Inquiry Basket
Animal Feed Using Date Pits, Discarded Dates and Other Ingredients(Barley, Bran, Oats, Soyabean Meal, Molasses, Vitamin And Minerals)
Animal Feed Using Date Pits, Discarded Dates and Other Ingredients(Barley, Bran, Oats, Soyabean Meal, Molasses, Vitamin And Minerals)

There is large use of animal feed in India, Middle East and also in the European Countries. It will help to increase the animal health. Most of the... Read More

Capacity : 50 MT/Day
Plant and Machinery cost: 70.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):49.00%
Break Even Point (BEP):39.00 %
TCI :480.00 Lakhs
Cost of Project : 480.00Lakhs
Add To Inquiry Basket
Sugarcane Juice Preservation
Sugarcane Juice Preservation

Sugarcane juice is a very delicious drink during summer, contains many minerals and has nutritive value. It is a major constituent of glucose and s... Read More

Capacity : 4000 Ltrs/Day
Plant and Machinery cost: 22.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):51.00%
Break Even Point (BEP):41.00 %
TCI :121.00 Lakhs
Cost of Project : 121.00Lakhs
Add To Inquiry Basket
Yeast from Molasses
Yeast from Molasses

There are two types of yeast as compressed yeast. It is convenient to use dry yeast powder for bakeries its handling is simple and its preservation... Read More

Capacity : 5.00 MT/Day
Plant and Machinery cost: 137.00 Lakhs
Working Capital : 71.00
Rate of Return (ROR):62.94%
Break Even Point (BEP):63.51 %
TCI :284.00 Lakhs
Cost of Project : 284.00Lakhs
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Lucrative Business of Ethanol as Bio-Fuel
Lucrative Business of Ethanol as Bio-Fuel

 

Biofuels are transportation fuels su... Read More

Capacity : Ethanol 30.0 KL Per Day
Plant and Machinery cost: 3450.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):24.00%
Break Even Point (BEP):48.48 %
TCI :0.00 Lakhs
Cost of Project : 4325.00Lakhs
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Dual Feed Distillery (Ethanol as Bio-Fuel)
Dual Feed Distillery (Ethanol as Bio-Fuel)

 

Biofuels are tran... Read More

Capacity : Ethanol from Molasses 5.0 KL Per Day Ethanol from Grain (Corn) 5.0 KL Per Day DDGS As By Product 8.0
Plant and Machinery cost: 3723.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):23.56%
Break Even Point (BEP):44.17 %
TCI :0.00 Lakhs
Cost of Project : 4778.00Lakhs
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Set Up Grain and Molasses-Based Ethanol Distillery- Government Approves Scheme for Increasing Ethanol Production
Set Up Grain and Molasses-Based Ethanol Distillery- Government Approves Scheme for Increasing Ethanol Production

Set Up Grain and Molasses-Based Ethanol Distillery- Gov... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
Add To Inquiry Basket
Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw
Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw

Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw. Production of sin... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
Add To Inquiry Basket
How to Start Sugarcane Juice Preservation and Bottling Plant
How to Start Sugarcane Juice Preservation and Bottling Plant

How to Start Sugarcane Juice Preservation and Bottling Plant. Business Ideas of Profitable Food Beverage Manufactu... Read More

Capacity : 0
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
Add To Inquiry Basket
Furfural from Bagasse and Corncobs
Furfural from Bagasse and Corncobs

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of sma... Read More

Capacity : 4000 Kgs. /Day
Plant and Machinery cost: 168.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):17.00%
Break Even Point (BEP):68.00 %
TCI :0.00 Lakhs
Cost of Project : 444.00Lakhs
Add To Inquiry Basket
Ethanol from Molasses (with Spent Wash Treatment)
Ethanol from Molasses (with Spent Wash Treatment)

Ethanol, also known as ethyl alcohol, drinking alcohol or grain alcohol, is a flammable, colorless, mildly toxic chemical compound, and is best kno... Read More

Capacity : 15000 KLs/Annum
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):25.00%
Break Even Point (BEP):48.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
Add To Inquiry Basket
Sugarcane Juice Extraction and Packaging in Aseptic packaging
Sugarcane Juice Extraction and Packaging in Aseptic packaging

Sugar cane is a C4 plant with a high rate of photosynthesis (its rate lies around 150 to 200% above the average for other plants). It is a perennia... Read More

Capacity : 45000 Ltrs/day
Plant and Machinery cost: 168.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):0.00%
Break Even Point (BEP):0.00 %
TCI :2320.00 Lakhs
Cost of Project : 2320.00Lakhs
Add To Inquiry Basket
INTEGRATED SUGAR PLANT (CULTIVATION OF SUGARCANE, CO GENERATION & DISTILLERY)
INTEGRATED SUGAR PLANT (CULTIVATION OF SUGARCANE, CO GENERATION & DISTILLERY)

Sugar industry is one of the most important agro based industries and is highly responsible for creating significant impact on rural economy in par... Read More

Capacity :
Plant and Machinery cost: 45500.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):47.00%
Break Even Point (BEP):19.00 %
TCI :132100.00 Lakhs
Cost of Project : 132100.00Lakhs
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GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING
GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING

Sugarcane juice is a natural beverage that is delicious and cheap. Sugarcane has been satisfying thirsty palates for centuries together. It's not a... Read More

Capacity :
Plant and Machinery cost: 0.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):1.00%
Break Even Point (BEP):0.00 %
TCI :0.00 Lakhs
Cost of Project : 0.00Lakhs
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Sugar Mill with Bio-Ethanol from Molasses
Sugar Mill with Bio-Ethanol from Molasses

Cane sugar industry is a major industry in India. The cane sugar or sucrose industry is based on the extraction of sucrose from sugarcane and sugar... Read More

Capacity : Sugar 2500 MT/Day, Molasses By Product 5556 MT/Day, Bio-Ethanol 30 KLs /Day
Plant and Machinery cost: 4900.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):46.00%
Break Even Point (BEP):55.00 %
TCI :13600.00 Lakhs
Cost of Project : 13600.00Lakhs
Add To Inquiry Basket
Fruit Juice (Mango, Orange & Litchi) & Sugarcane Juice In Aseptic Packaging & Pet Bottles
Fruit Juice (Mango, Orange & Litchi) & Sugarcane Juice In Aseptic Packaging & Pet Bottles

Fruit juices are health drinks; it is largely used throughout the society and popularity of fruit juices are gradually increasing. There is good sc... Read More

Capacity : Mango Juice 3600 KLs., Orange Juice 3600 KLs,Litchi Juice 3600 KLs,Sugarcane Juice 720 KLs Per Annu
Plant and Machinery cost: 275.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):43.00%
Break Even Point (BEP):52.00 %
TCI :726.00 Lakhs
Cost of Project : 726.00Lakhs
Add To Inquiry Basket
ABSOLUTE ALCOHOL FROM MOLASSES
ABSOLUTE ALCOHOL FROM MOLASSES

Alcohol is used directly in the manufacture of several compounds such as ethyl acetate and other esters, acetic acid, acetone, chloral, chloroform.... Read More

Capacity : 10,000 Lts. / Day 30,00,000 Lts. / Annum
Plant and Machinery cost: 707.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):32.00%
Break Even Point (BEP):49.00 %
TCI :1100.00 Lakhs
Cost of Project : 1100.00Lakhs
Add To Inquiry Basket
ABSOLUTE ALCOHOL FROM MOLASSES
ABSOLUTE ALCOHOL FROM MOLASSES
Alcohol is used directly in the manufacture of several compounds such as ethyl acetate and other esters, acetic acid, acetone, chloral, chloroform. It... Read More
Capacity : 10,000 Lts. / Day
Plant and Machinery cost: 707.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):32.00%
Break Even Point (BEP):49.00 %
TCI :1100.00 Lakhs
Cost of Project : 1100.00Lakhs
Add To Inquiry Basket
OXALIC ACID FROM MOLASSES
OXALIC ACID FROM MOLASSES

Oxalic acid is the simplest of dicarboxylic acid. It is commercially available as the dehydrate containing 28.5% water. It occurs naturally in many... Read More

Capacity : 15 Ton / Day
Plant and Machinery cost: 64.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):54.00%
Break Even Point (BEP):38.00 %
TCI :316.00 Lakhs
Cost of Project : 316.00Lakhs
Add To Inquiry Basket
STRAW BOARD AND MILL BOARD FROM RICE HUSK AND BAGASSE
STRAW BOARD AND MILL BOARD FROM RICE HUSK AND BAGASSE

Mill and straw boards are thicker, heavier and less flexible than the convention paper. The thickness of board is the thickness of a single sheet b... Read More

Capacity : 5 MT/day
Plant and Machinery cost: 39.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):45.00%
Break Even Point (BEP):38.00 %
TCI :169.00 Lakhs
Cost of Project : 169.00Lakhs
Add To Inquiry Basket
ETHANOL FROM MOLASSES
ETHANOL FROM MOLASSES

In the earlier years, alcohol was mainly used for admixture with petrol and for potable purpose. Alcohol production was initially taken up with a v... Read More

Capacity : 40670 Gallons/Day
Plant and Machinery cost: 12400.00 Lakhs
Working Capital : 0.00
Rate of Return (ROR):28.00%
Break Even Point (BEP):57.00 %
TCI :16400.00 Lakhs
Cost of Project : 16400.00Lakhs
Add To Inquiry Basket
Oxalic Acid From Molasses
Oxalic Acid From Molasses

Oxalic acid is commercially available as the dehydrate containing 28.5% water. Oxalic acid finds application as automobile radiator, cleaner, gener... Read More

Capacity : 3.10 Ton/Day
Plant and Machinery cost: 30.00 Lakhs
Working Capital : 45.40
Rate of Return (ROR):38.55%
Break Even Point (BEP):49.01 %
TCI :126.00 Lakhs
Cost of Project : 126.00Lakhs
Add To Inquiry Basket
NameCapacityRate of return (ROR):Cost of project
Investment Opportunities ... 0 0.00 0.00
Biodegradable Disposable ... 2800 Kgs/Day 26.00 1369.00
Sugarcane Juice Preservat... 48, 00,000 Ltrs. /annum 28.00 467.00
Yeast from Molasses Manuf... 3000 MT/Annum 30.00 649.00
Cattle Feed From Molasses 30.0 Tons/Day 67.90 175.00
Yeast from Molasses 3000 MT/Annum 30.00 649.00
FURFURAL FROM CORNCOBS, R... 600 MT/Annum 41.00 278.00
Bagasse based Cogeneratio... 10 MW 0.00 3214.00
KRAFT PAPER from Bagasse 30 MT / day 30.00 1135.00
FRUIT JUICE (MANGO, ORANG... 43.00 726.00
Methylated Spirit from Su... 9450 Kls/Annum 38.00 1684.00
Set up Sugar Plant 0 0.00 24300.00
Furfural from Bagasse and... 720 MT/Annum 23.00 369.00
Jaggery (Gur) from Sugar ... 0 0.00 0.00
Ethyl Alcohol from Molass... 0 0.00 0.00
Bio-Degradable Products f... Bio-Degradable Products (Plates, Bowls, Spoons & Cups) :500 Kgs/Day 0.00 233.00
Biodegradable Disposable ... Disposable Paper Cups :7.5 MT/Day Disposable Paper Plates:7.5 MT/Day 28.18 314.00
Blended Alcohol with Bott... 150 Lakh Bottles/Annum 27.00 1268.00
Animal Feed from Bagasse 30,000 MT/Annum 26.00 1070.00
PARTICLE BOARD FROM BAGAS... 2000 Nos./Day 26.59 1098.00
ANIMAL FEED FROM BAGASSE 100MT/Day 29.86 477.00
Yeast from Molasses 10 MT/Day 29.00 649.00
Organic Yeast From Organi... 3 MT/Day 20.00 473.00
CATTLE FEED FROM MOLASSES... 9000 Ton/Annum 47.00 253.00
CO-GENERATION POWER PLANT... 15 MW 53.00 1746.00
KRAFT PAPER FROM BAGASSE 20 MT / Day 35.00 1169.00
Hard Board from Bagasse 5 Ton/Day 70.88 143.00
Ethanol as Biofuel 0 0.00 0.00
Oxalic Acid from Molasses 3.1 Ton/Day 38.55 127.00
Charcoal From Bagasse 2.0 MT/Day 26.41 154.00
12

Showing 60 Product(s)

Subject of your Interest

Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.