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Sodium Silicate formed from sodium, silicon, and oxygen has both physical and chemical forms and properties. To simplify, Sodium Silicate is an artificial compound consisting of silica, which is silicon dioxide, and sodium oxide. They produce a type of a glass that is soluble in water. It is available in different levels and types known as ‘grades’ determined by their concentration levels. This substance is very much useful for a number of reasons due to its properties, which include stickability, bindability, cationic exchange, and deflocculating. Depending on the concentration levels and applications, it has a wide range of forms which include, thick, viscous liquid forms, granules, and powder. When it is in the liquid state, it is commonly referred to as ‘liquid glass’ due to its glass-like properties. It behaves the same way when subjected to high temperatures or when the water evaporates from it. This property. alters its glass and cement-like characteristics which makes it useful in a number of construction applications and other industries.
Sodium Silicate Manufacturing Process from Silica and Soda Ash
1. Raw Material Preparation
Sodium silicate production is only possible with two components which include Silica (SiO2) and Soda Ash (Na2CO3). We tend to procure Soda Ash in its marketable grade as to create Sodium Silicate we use pure Silica Sand. These two are measured with great accuracy to make sure we use the appropriate molar ratios.
2. Mixing Silica with Soda Ash:
The measure of silica and soda ash must be mixed so that the two elements become an integrated batch. This step in the process is of high importance as it ensures that an even reaction is achieved in the melting phase. This step can also be achieved using batch or continuous mixing.
3. Melting Silica with Soda Ash in a Furnace:
A mixture of silica and soda ash with equal amount is processed through the furnace system, with the furnace temperature set between 1300⁰C and 1500⁰C. In addition to melting the mixture, this high temperature achieved a chemical reaction among the elements.
4. What Chemical Reaction Occurs in the Furnace:
The process of silica and soda ash mixing together within the furnace results in sodium silicate as the result of the chemical reaction portrayed below:
Na2CO3+SiO2→Na2SiO3+CO2
One of the byproducts of this is the discharge of CO2 during this reaction.
5. Sodium Silicate Becomes Liquid Glass:
The chemical reaction results in a flowing and a glassy mass, sodium silicate. This melted sodium silicate is then continuously mixed to ensure that it is even and to ensure that it doesn’t solidify in areas.
6. Solidifying the Liquid Glass:
The high temperature sodium silicate becomes a viscous liquid that is subsequently poured into molds or placed on a moving belt to facilitate even cooling. The end products of this process is solid and glassy materials which people assume (and is shown in the process) is glass.
7. Crushing and Grinding
Once the sodium silicate glass has set, it is further reduced, to either granules or powder. The choice of granules or powder depends on the desired end product. This step is preliminary, ensuring the materiel is adequately staged for the further processes or end use.
8. Dissolution (for Liquid Sodium Silicate)
Liquid sodium silicate is produced by dissolving the solid form of sodium silicate, which has already been crushed to powder, in hot water. Successfully dissolving the solids may necessitate the application of heat and vigorous mechanical agitation.
9. Filtration and Purification
The liquid sodium silicate is then passed through a filter. This process is designed to remove any residual solids and/or undissolved particulates. This is undertaken to ensure the end product is in a clean and sanitary condition and complies with quality standards.
10. Storage and Packaging
Finally, the solid or liquid sodium silicate is stored in a clean, sanitary manner, in a manner that will protect from contamination or deterioration. After this step, sodium silicates are prepared for shipment. Typically, liquid sodium silicates will be sold in closed drums or tanks and the solid forms will be placed in bags or totes of bulk containers."
This complex system guarantees the manufacture of high quality sodium silicate that can be utilized across different industries.
Uses and Applications
Due to its versatility in chemical reactions, sodium silicate, or water glass and liquid glass, is being used more and more in multiple sectors. Its main uses include, but are not limited to, the following:
1. Adhesives and Binders:
- In the manufacture of products made of cardboard and paper.
- Binders for refractories, ceramics, and foundry molds.
- Compounds in welding rods.
2. Construction and Building Materials:
- Sealant for concrete to decrease its porosity and to increase its durability.
- Fire prevention agent for wood and textile materials.
- Solidifying agent of soil in the building of roads and underground tunnels.
3. Detergents and Cleaning Agents:
- In the manufacture of detergents and soaps, water glass is used, to improve cleaning effectiveness.
- Acts as a corrosion inhibitor in dishwashing and laundry detergents.
- Placed as a component of industrial cleaners and degreasers.
4. Water Treatment:
- Acts as a coagulant in the process of water treatment to remove impurities.
- Used in the treatment of water in boilers to restrict the formation of scale.
5. Automotive and Repair:
- Used as a radiator sealant in the cooling system of vehicles.
- Used in the repair of mufflers and the piping of exhaust systems.
6. Textiles and Paper:
- Used in the textile industries to strengthen the yarn to ease the weaving.
- Used in the paper industry as a bonding and covering material, to improve paper products.
7. Catalysts and Chemical Industry:
- Catalysts or catalyst support in different chemical processes.
- Create silica gel. Silica gel is a drying aid and is used in chromatography.
8. Agriculture:
- Enters the market as a stabilizer and conditioner soil.
- Serves as a fertilizer additive that alters the availability of nutrients.
9. Miscellaneous:
- Used for the preservation of eggs.
- Manufactured for the production of silica-based gels and beads.
- Serves as a flocculant in the treatment processes of wastewater.
| Plant capacity | Plant & machinery | Working capital | Cost of Project | T.C.I | Return | Break even |
|---|---|---|---|---|---|---|
| 5,000 MT Per Annum | 334 | N/A | 808 | 27 | 62 |
| COST OF PROJECT | MEANS OF FINANCE | ||||||
| Particulars | Existing | Proposed | Total | Particulars | Existing | Proposed | Total |
| Land & Site Development Exp. | ********** | ********** | ********** | Capital | ********** | ********** | ********** |
| Buildings | ********** | ********** | ********** | Share Premium | ********** | ********** | ********** |
| Plant & Machineries | ********** | ********** | ********** | Other Type Share Capital | ********** | ********** | ********** |
| Motor Vehicles | ********** | ********** | ********** | Reserves & Surplus | ********** | ********** | ********** |
| Office Automation Equipments | ********** | ********** | ********** | Cash Subsidy | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | Internal Cash Accruals | ********** | ********** | ********** |
| Franchise & Other Deposits | ********** | ********** | ********** | Long/Medium Term Borrowings | ********** | ********** | ********** |
| Preliminary& Pre-operative Exp | ********** | ********** | ********** | Debentures / Bonds | ********** | ********** | ********** |
| Provision for Contingencies | ********** | ********** | ********** | Unsecured Loans/Deposits | ********** | ********** | ********** |
| Margin Money - Working Capital | ********** | ********** | ********** | ********** | ********** | ********** | |
| TOTAL | ********** | ********** | ********** | TOTAL | ********** | ********** | ********** |
| Particulars | Existing | Proposed | Total |
| COST OF PROJECT | |||
| Land & Site Development Exp. | |||
| Land Area Required | ********** | ********** | ********** |
| Land Development Cost, Boundary Wall, Gate & Road etc. | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Buildings | ********** | ********** | ********** |
| Factory Building - | ********** | ********** | ********** |
| Office Buildings | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Plant & Machineries | ********** | ********** | ********** |
| Indigenous Machineries | ********** | ********** | ********** |
| Erection & Installation | ********** | ********** | ********** |
| Laboratory Equipments | ********** | ********** | ********** |
| Miscellaneous Equipments like pumps, valves, pipeline & fittings | ********** | ********** | ********** |
| Imported Machineries | ********** | ********** | ********** |
| Technical know how | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Office Vehicles | ********** | ********** | ********** |
| Office Automation Equipments (Telephone/ Fax/ Computer) | ********** | ********** | ********** |
| Office Equipment, Furniture plus Other Equipment & Accessories | ********** | ********** | ********** |
| Other Misc. Assets | ********** | ********** | ********** |
| Pre-operative & Preliminary Expenses | ********** | ********** | ********** |
| Provision for Contingencies | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Total Capital Cost of Project | ********** | ********** | ********** |
| Margin Money for Working Capital | ********** | ********** | ********** |
| Total Cost of Project | ********** | ********** | ********** |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| ********** | ********** | ********** | ********** | ********** | |
| Revenue/Income/Realisation | ********** | ********** | ********** | ********** | ********** |
| Gross Sales Realisation | ********** | ********** | ********** | ********** | ********** |
| Less : Excise Duties/Levies | ********** | ********** | ********** | ********** | ********** |
| Net Sales Realisation | ********** | ********** | ********** | ********** | ********** |
| Total Revenue/Income/Realisation | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Expenses/Cost of Products/Services/Items | ********** | ********** | ********** | ********** | ********** |
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** |
| Indigenous | ********** | ********** | ********** | ********** | ********** |
| Total Nett Consumption | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical Cost | ********** | ********** | ********** | ********** | ********** |
| Packing Material Cost | ********** | ********** | ********** | ********** | ********** |
| Sub Total of Net Consumption | ********** | ********** | ********** | ********** | ********** |
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expenses | ********** | ********** | ********** | ********** | ********** |
| Depreciation | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance Exp. | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** |
| Cost of Output of Goods Sold | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Gross Profit | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | ********** | ********** |
| Financial Charges | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowing | ********** | ********** | ********** | ********** | ********** |
| On Wkg. Capital Borrowings | ********** | ********** | ********** | ********** | ********** |
| Total Financial Charges | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** |
| Total Cost of Sales | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Net Profit Before Taxes | ********** | ********** | ********** | ********** | ********** |
| Tax on Profit | ********** | ********** | ********** | ********** | ********** |
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** |
| Depreciation Added Back | ********** | ********** | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | ********** | ********** |
| Net Cash Accruals | ********** | ********** | ********** | ********** | ********** |
| Particulars | Stk.Prd. | Stk.Prd. | Operating Years | |||||
| 1st Year | 2nd Yr&+ | 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | ||
| Capacity | Months | Months | % | ********** | ********** | ********** | ********** | ********** |
| CURRENT ASSETS | ********** | ********** | ********** | ********** | ********** | |||
| Stocks on Hand | ********** | ********** | ********** | ********** | ********** | |||
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** | |||
| Indigenous | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Packing Material | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Consumable Store | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Work-in-Process | ********** | ********** | D | ********** | ********** | ********** | ********** | ********** |
| Finished Goods | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Current Expenses | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Receivables | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | ********** | ********** | ||
| Total | ********** | ********** | ********** | ********** | ********** | |||
| Cash/Bank Balances | ********** | ********** | ********** | ********** | ********** | |||
| Gross Wkg. Capital | ********** | ********** | ********** | ********** | ********** | |||
| ********** | ********** | ********** | ********** | ********** | ||||
| Particulars | Operating Years | |||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | ||
| Profit Percentages to Net Sales | ||||||
| Gross Profit | ********** | ********** | ********** | ********** | ********** | |
| % Of G.P. to Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Net Profit Before Taxes | ********** | ********** | ********** | ********** | ********** | |
| % of N.P.B.T. To Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| % of N.P.A.T. To Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Coverage Ratio | ||||||
| Funds Available to Service Debts | ||||||
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | |
| Technical Knowhow Fees & Exp | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Obligations | ||||||
| Repayment of Long/Medium Ter | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| ********** | ********** | ********** | ********** | ********** | ||
| D. S. C. R. (Individual) | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Cumulative) ..... | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Overall) ........ | ********** | ********** | ********** | ********** | ********** | |
| Parameters | ||||||
| Initial Equity Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Credit Balance in P & L | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Capital excl Unsec Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| Unsecured Dep. | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Equity incl Unsecured Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowings from Bank | ********** | ********** | ********** | ********** | ********** | ********** |
| Term lia. Incl Unsecured Deposit | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Liabilities | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Liabilities incl Unsecured Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| DEBT EQUITY RATIO considering | ||||||
| i.e.Total Term Lia./NW | ||||||
| Unsecured Dep. as Equity | ********** | ********** | ********** | ********** | ********** | ********** |
| Unsecured Dep. as Debt | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Outside Lia./NW | ********** | ********** | ********** | ********** | ********** | |
| Assets Turnover Ratio (x) | ********** | ********** | ********** | ********** | ********** | |
| No. of Shares of 10.00 each | ********** | ********** | ********** | ********** | ********** | |
| Earnings Per Share (EPS) (in `) | ********** | ********** | ********** | ********** | ********** | |
| Proposed divident | ********** | ********** | ********** | ********** | ********** | |
| Cash EPS (in `) | ********** | ********** | ********** | ********** | ********** | |
| Dividend Per Share(DPS) (in `) | ********** | ********** | ********** | ********** | ********** | |
| Payout Ratio (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Retained Earnings/Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Retained Earnings (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Book Value Per Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Debt Per Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Probable Mkt.Price/Share(in `) | ********** | ********** | ********** | ********** | ********** | |
| Price / Book Value (x) | ********** | ********** | ********** | ********** | ********** | |
| Price Earnings Ratio (x) | ********** | ********** | ********** | ********** | ********** | |
| Yield (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Particulars | Operating Years | |||||
| Ratio | 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| BREAK EVEN ANALYSIS | ||||||
| Total Value of Output | ********** | ********** | ********** | ********** | ********** | |
| Variable Cost & Expenses | ||||||
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Packing Material Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Sales Commission/Exp. | ********** | ********** | ********** | ********** | ********** | ********** |
| Sub-total | ********** | ********** | ********** | ********** | ********** | |
| Less:W.I.P. Adjustments | ********** | ********** | ********** | ********** | ********** | |
| Total Variable Cost | ********** | ********** | ********** | ********** | ********** | |
| Net Contribution | ********** | ********** | ********** | ********** | ********** | |
| Profit Volume Ratio (%) | ********** | ********** | ********** | ********** | ********** | |
| Semi-Var./Semi-Fixed Exp. | ||||||
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expen | ********** | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance E | ********** | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Interest on Wkg.Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Tot.Semi-Var./Fixed Exp. | ********** | ********** | ********** | ********** | ********** | |
| ********** | ||||||
| Fixed Expenses / Cost | ********** | |||||
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expen | ********** | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance E | ********** | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Intrest-Fixed Borrowing | ********** | ********** | ********** | ********** | ********** | ********** |
| Intrest-Working Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Deferred Expenses W/Off | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Fixed Expenses | ********** | ********** | ********** | ********** | ********** | |
| Tot.Fixed/Semi-Fixed Exp | ********** | ********** | ********** | ********** | ********** | |
| Tot.Cash Fixed/SemiFixed | ********** | ********** | ********** | ********** | ********** | |
| Cash Break Even Sales | ********** | ********** | ********** | ********** | ********** | |
| Cash Margin of Safety | ********** | ********** | ********** | ********** | ********** | |
| Break Even Sales | ********** | ********** | ********** | ********** | ********** | |
| Margin of safety | ********** | ********** | ********** | ********** | ********** | |
| At Maximum Utilisation : | Year | ********** | ********** | ********** | ********** | ********** |
| (as % of Installed Capacity) | ||||||
| Cash B.E.P. : | % | xx% | xx% | xx% | xx% | xx% |
| B.E.P. : | % | xx% | xx% | xx% | xx% | xx% |
| Equity Share Capital | ********** | ********** | ********** |
| Others - Preference Share Capital | ********** | ********** | ********** |
| Total Equity Share Capital | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Long/Medium Term Borrowings | ********** | ********** | ********** |
| FROM BANK | ********** | ********** | ********** |
| From Other Financial Institutions | ********** | ********** | ********** |
| Total Long/Medium Term Borrowings | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Total Means of Finance | ********** | ********** | ********** |
| A | Name of Institution-Bank | ABC BANK | |
| B | Term Borrowing Amount | ********** | xx |
| C | Repayment Term (Years) | ********** | Years |
| D | Repayment Instalments | ********** | Instalments |
| E | Repayment Commencement | Year - 0; 3rd Qtr. | |
| F | Rate of Interest(General) | xxxx% | p.a. |
| F | Rate of Interest(Initial) | 0.00% | p.a. |
| G | Apply Gen. Int. Rate from Year | x Quarter :: x | |
| H | Interest Calculation | Quarterly |
| Funds Available to Service Debts | ||||||
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | |
| Technical Knowhow Fees & Expenses | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Obligations | ********** | ********** | ********** | ********** | ********** | |
| Repayment of Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| ********** | ********** | ********** | ********** | ********** | ||
| D. S. C. R. (Individual) | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Cumulative) ..... | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Overall) ........ | ********** | ********** | ********** | ********** | ********** |
| Operating Year | F.Assets Type A-1 | F.Assets Type A-2 | F.Assets Type B | F.Assets Type C | F.Assets Type D-1 | F.Assets Type D-2 | Total |
| Particulars | Factory Building - | Office Buildings | PLANT & MACHINERY | Office Vehicles | Office Automation Equipments (Telephone/ Fax/ Computer) | Furniture & Fixtures | |
| 1-2 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 2-3 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 3-4 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 4-5 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 5-6 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| Particulars | Method | Deprn.Rate | Part Consideration (for Asset put to use less than xx months) | ||||
| Type A :: Buildings | |||||||
| Factory Building - | WDV | ********** | ********** | ||||
| Office Buildings | WDV | ********** | ********** | ||||
| Type C | |||||||
| Office Vehicles | WDV | ********** | ********** | ||||
| Type D :: Misc. Fixed Assets | |||||||
| Office Automation Equipments (Telephone/ Fax/ Computer) | WDV | ********** | ********** | ||||
| Furniture & Fixtures | WDV | ********** | ********** |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| Year | 1 | 2 | 3 | 4 | 5 |
| Initial Investment | ********* | ||||
| Total Initial Investment | ********* | ||||
| Yearly Cash Flow | ********* | ********* | ********* | ********* | ********* |
| Accumulated Cash Flow | ********* | ********* | ********* | ********* | ********* |
| Pay Back Period | xx Years xx Months | xx Years xx months | |||
| Year | CFAT | PV factor @**% | ********* |
| Initial Investment | ********* | ********* | ********* |
| 1-2 | ********* | ********* | ********* |
| 2-3 | ********* | ********* | ********* |
| 3-4 | ********* | ********* | ********* |
| 4-5 | ********* | ********* | ********* |
| 5-6 | ********* | ********* | ********* |
| Total PV | ********* | ********* | |
| IRR | ********* | ********* | |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| Equity Share Capital | ********** | ********** | ********** | ********** | ********** |
| Surplus of Previous Year | ********** | ********** | ********** | ********** | ********** |
| Add : Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** |
| Surplus at the End of Year | ********** | ********** | ********** | ********** | ********** |
| Unsecured Deposits | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowings Proposed-FROM BANK | ********** | ********** | ********** | ********** | ********** |
| Bank Borrowing for Wkg. Capital | ********** | ********** | ********** | ********** | ********** |
| Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| Sundry Creditors | ********** | ********** | ********** | ********** | ********** |
| Other Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| Total Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Total of Liabilities | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| A S S E T S | ********** | ********** | ********** | ********** | ********** |
| Fixed Assets | ********** | ********** | ********** | ********** | ********** |
| Gross Block | ********** | ********** | ********** | ********** | ********** |
| Less : Depreciation to Date | ********** | ********** | ********** | ********** | ********** |
| Net Block | ********** | ********** | ********** | ********** | ********** |
| Current Assets | ********** | ********** | ********** | ********** | ********** |
| Stocks on Hand | ********** | ********** | ********** | ********** | ********** |
| Receivables | ********** | ********** | ********** | ********** | ********** |
| Other Current Assets | ********** | ********** | ********** | ********** | ********** |
| Cash and Bank Balances | ********** | ********** | ********** | ********** | ********** |
| Total Current Assets | ********** | ********** | ********** | ********** | ********** |
| P & P Exp. and/or Other Dvp.Exp. | ********** | ********** | ********** | ********** | ********** |
| (To The Extent Not W/Off) | ********** | ********** | ********** | ********** | ********** |
| Other Non Current Assets | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Total of Assets | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| ROI (Average of Fixed Assets) | ********** | ********** | ********** | ********** | ********** |
| RONW (Average of Share Capital) | ********** | ********** | ********** | ********** | ********** |
| ROI (Average of Total Assets) | ********** | ********** | ********** | ********** | ********** |
NIIR PROJECT CONSULTANCY SERVICES (NPCS)is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.
Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.
NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.
Market Study and Assessment
Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity
Raw Material
List of Raw Materials
Properties of Raw Materials
Prescribed Quality of Raw Materials
List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
Requirement of Staff & Labor (Skilled and Unskilled) Managerial,
Technical, Office Staff and Marketing Personnel
Plant and Machinery
List of Plant & Machinery
Miscellaneous Items
Appliances & Equipments
Laboratory Equipments & Accessories
Electrification
Electric Load & Water
Maintenance Cost
Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
Detailed Process of Manufacture with Formulation
Packaging Required
Process Flow Sheet Diagram
Infrastructure and Utilities
Project Location
Requirement of Land Area
Rates of the Land
Built Up Area
Construction Schedule
Plant Layout and Requirement of Utilities
| Assumptions for Profitability workings | Plant Economics |
Production Schedule |
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Land & Building
|
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Plant & Machinery
|
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Other Fixed Assets
|
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Working Capital Requirement Per Month
|
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Overheads Required Per Month And Per Annum
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Salary and Wages |
Turnover Per Annum |
Share Capital
|
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Annexure 1:: Cost of Project and Means of Finance |
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Annexure 2:: Profitability and Net Cash Accruals
|
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Annexure 3 :: Assessment of Working Capital requirements
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Annexure 4 :: Sources and Disposition of Funds |
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Annexure 5 :: Projected Balance Sheets
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Annexure 6 :: Profitability ratios
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Annexure 7 :: Break-Even Analysis
|
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Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
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Annexure 12 :: Shareholding Pattern and Stake Status
|
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Annexure 13 :: Quantitative Details-Output/Sales/Stocks
|
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| Annexure 14 :: Product wise domestic Sales Realisation | Annexure 15 :: Total Raw Material Cost |
| Annexure 16 :: Raw Material Cost per unit | Annexure 17 :: Total Lab & ETP Chemical Cost |
| Annexure 18 :: Consumables, Store etc., | Annexure 19 :: Packing Material Cost |
| Annexure 20 :: Packing Material Cost Per Unit | Annexure 21 :: Employees Expenses |
| Annexure 22 :: Fuel Expenses | Annexure 23 :: Power/Electricity Expenses |
| Annexure 24 :: Royalty & Other Charges | Annexure 25 :: Repairs & Maintenance Exp. |
| Annexure 26 :: Other Mfg. Expenses | Annexure 27 :: Administration Expenses |
| Annexure 28 :: Selling Expenses | Annexure 29 :: Depreciation Charges – as per Books (Total) |
| Annexure 30 :: Depreciation Charges – as per Books (P & M) | Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total) |
| Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M) | Annexure 33 :: Interest and Repayment - Term Loans |
| Annexure 34 :: Tax on Profits | Annexure 35 ::Projected Pay-Back Period And IRR |
Entrepreneur India, an Industrial monthly magazine on industrial development, technologies & project opportunities aims at simplifying the process of choosing the suitable project for investment.
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