Raw milk undergoes several processes in a Milk Processing Unit (MPU) to produce a variety of dairy byproducts like ghee, paneer, and milk powder. MPUs procure milk directly from dairy farms. The collected milk is delivered to an MPU during low-temperature transportation to prevent spoilage. After transportation, the collected milk undergoes clarification to remove any debris that may be in the raw milk, and then conversion to standard milk is performed to meet the standard of uniformity in milk fat. Pasteurization is the most significant advancement in milk-related processes. Pasteurization is the process of heating milk to a specific temperature for a predetermined quantity of time, and cooling it afterward, to remove any harmful bacteria to increase the milk's safety and shelf life while preserving quality. Once the milk is pasteurized, the end product determines the next stage of the process. The milk is fermented, for example, to produce cheese and yogurt, and the milk is churned to produce butter and ghee. The efficiency and high quality of the MPUs' processes are thanks to the advanced technologies and tools, such as homogenizers, evaporators, and separators. MPUs combine both traditional and modern processes. MPUs diversify and increase the availability of dairy products.
Uses and Applications
In the food industry, the processing of milk into milk and milk by-products ensures safety and convenience. Milk processing encompasses:
- Pasteurization
- Homogenization
- Dairy Product Manufacturing
- Cheese Making
- Yogurt Production
- Butter and Ghee Production
- Ice Cream Manufacturing
- Powdered Milk Production
- Infant Formula Production
- Dairy Ingredient Production
Milk Processing Offers a Range of Benefits
- - Milk is processed for better safety, different uses, and longer storage.
- - Consumers are offered a range of processed dairy products.
- - Dairy products processed using contemporary methods have a better Nutritive value and help retain a better Nutritive value for the processed dairy product.
- - Value addition of agricultural raw milk enables product distribution.
- - Due to its longer shelf life, milk processing helps concerns to lower market prices and offers a better alternative to surplus milk storage.
Reasons For Starting Milk Processing Unit
Starting a milk processing unit has a lot of benefits that are a combination of being rewarding financially, economically, and socially. The basic reason for starting a milk processing business is the dairy industry itself, as there is a continuously increasing demand for dairy products. As a result, businesses that manufacture and process milk enjoy several advantages such as a growing and profitable market for several years. Besides, starting a business in milk processing allows you to take on a business that has a lot of opportunities. There is currently a large demand for healthy and nutritious eating, therefore, as a business owner, you can easily diversify into the manufacturing of synthetic, healthy, and nutritious dairy products.
Operating a milk processing unit can also greatly benefit the social and economic conditions of the community. The unit purchases milk from local dairy farmers. The unit also provides the farmers with a steady income which improves the rural economy. The processing of milk also has a number of supporters in the government and fast developing technology. The government provides a lot of incentives such as grants and assistance that encourages the beef and dairy processing industries, especially the small starter units. Together with technology, the dairy unit has a great future.
Market Value
A market analysis of dairy products indicates that it reached a value of USD 481.08 billion in 2019, with an expected annual growth of 2.5% from 2020 to 2027. Factors that will drive the growth of the market include an increase in dairy products consumption, consumers switching from meat to dairy for protein, and modern retail. Dairy products are made available to consumers through retail channels that use cold chain logistics. Dairy products provide many health benefits. Dairy products are high in calcium, calcium, Vitamin D, Vitamin A, niacin, potassium and phosphorus. The dairy products market is diverse; with the milk product segment as the biggest market segment, having generated an expected 32.7% of total market revenue in 2019 and is expected to continue to drive market growth during the forecast period. Some of the drivers of market growth include high calcium content, nutrition and protein, dairy consumption and milk which reduces the risk of osteoporosis in the elderly. The cheese product segment is anticipated to have a high growth during the period of 2020 to 2027 due to high product demand. With the increase of cheese product availability and innovation, the Cheese segment is anticipated to have the highest growth.
Asia Pacific is expected to the the largest and fastest growing regional market during the forecast period as a result of the growing demand for packaged and premium dairy products. In addition, the expansion of online distribution channels in the APAC market is accelerating the market. In the regional market, the highest growth is predicted in India, as a result of the increasing demand for value-added dairy products such as yogurt and cheese.
The Indian dairy market was valued at $115.57 billion in 2022. It is expected to grow to $124.93 billion in 2023 and $227.53 billion by 2030, a compound annual growth rate of 8.94%. India is the largest and one of the most important producers of milk and exporters of dairy products. India also boasts the second most dairy cows in the world. The country has seen a growing trend in the value of fortified dairy products and products targeted towards health enthusiasts. The India dairy industry is valued at over $115 billion and 5% of the Indian economy. The dairy industry supports the socioeconomic growth of 80 million farmers. State support has played a major role in dairy developing dairy industries. The Indian dairy industry is supported by both the state and the country through the NDDB, state dairy federations, the NPDD, and the Gokul mission. The market is growing rapidly due to the growing need for value-added products and the increasing consumption of milk. Prominent players in the industry are also expanding their manufacturing in different markets and launching new products to meet the growing market needs.
They are focusing on developing an e-commerce sales channel for online distribution of products, which is predicted to boost sales and revenue.
Conclusion
Setting up operations in the milk processing unit is not only about manufacturing dairy products on an industrial scale, but also realizing a vision, innovating, and changing society and the economy for the better.
Major Companies
Gujarat Cooperative Milk Marketing Federation Ltd. (GCMMF) (India)
Heritage Foods Limited (India)
Karnataka Cooperative Milk Producers Federation Limited (India)
Kwality Milk Foods Ltd (India)
Milk food Limited (India)
National Dairy Development Board (India) (Mother Dairy)
Parag Milk Foods (India)
Punjab State Cooperative Milk Producers Federation Ltd (MILKFED) (India)
Rajasthan Cooperative Dairy Federation Ltd (RCDF) (India)
Tamil Nadu Cooperative Milk Producers Federation Ltd (TCMPF) (India)
Nestlé S.A.
Fonterra Cooperative Group
Royal FrieslandCampina N.V.
Arla Foods amba
Danone S.A.
Lactalis Group
| Plant capacity | Plant & machinery | Working capital | Cost of Project | T.C.I | Return | Break even |
|---|---|---|---|---|---|---|
| Pesturised Milk :- Full Cream 9,000 Nos Per Annum Pesturised Milk :- Low Cream 9,000 Nos Per Annum Ghee 1,500 Nos Per Annum Curd 8,100 Nos Per Annum Butter Milk 3,000 Nos Per Annum Paneer 1,650 Nos Per Annum Cheese 900 Nos Per Annum Ice Cream 2,400 Nos Per Annum Milk Powder 3,000 Nos Per Annum Cheese Powder 654 Nos Per Annum | 22000 | N/A | 29400 | 27 | 41 |
| COST OF PROJECT | MEANS OF FINANCE | ||||||
| Particulars | Existing | Proposed | Total | Particulars | Existing | Proposed | Total |
| Land & Site Development Exp. | ********** | ********** | ********** | Capital | ********** | ********** | ********** |
| Buildings | ********** | ********** | ********** | Share Premium | ********** | ********** | ********** |
| Plant & Machineries | ********** | ********** | ********** | Other Type Share Capital | ********** | ********** | ********** |
| Motor Vehicles | ********** | ********** | ********** | Reserves & Surplus | ********** | ********** | ********** |
| Office Automation Equipments | ********** | ********** | ********** | Cash Subsidy | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | Internal Cash Accruals | ********** | ********** | ********** |
| Franchise & Other Deposits | ********** | ********** | ********** | Long/Medium Term Borrowings | ********** | ********** | ********** |
| Preliminary& Pre-operative Exp | ********** | ********** | ********** | Debentures / Bonds | ********** | ********** | ********** |
| Provision for Contingencies | ********** | ********** | ********** | Unsecured Loans/Deposits | ********** | ********** | ********** |
| Margin Money - Working Capital | ********** | ********** | ********** | ********** | ********** | ********** | |
| TOTAL | ********** | ********** | ********** | TOTAL | ********** | ********** | ********** |
| Particulars | Existing | Proposed | Total |
| COST OF PROJECT | |||
| Land & Site Development Exp. | |||
| Land Area Required | ********** | ********** | ********** |
| Land Development Cost, Boundary Wall, Gate & Road etc. | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Buildings | ********** | ********** | ********** |
| Factory Building - | ********** | ********** | ********** |
| Office Buildings | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Plant & Machineries | ********** | ********** | ********** |
| Indigenous Machineries | ********** | ********** | ********** |
| Erection & Installation | ********** | ********** | ********** |
| Laboratory Equipments | ********** | ********** | ********** |
| Miscellaneous Equipments like pumps, valves, pipeline & fittings | ********** | ********** | ********** |
| Imported Machineries | ********** | ********** | ********** |
| Technical know how | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Office Vehicles | ********** | ********** | ********** |
| Office Automation Equipments (Telephone/ Fax/ Computer) | ********** | ********** | ********** |
| Office Equipment, Furniture plus Other Equipment & Accessories | ********** | ********** | ********** |
| Other Misc. Assets | ********** | ********** | ********** |
| Pre-operative & Preliminary Expenses | ********** | ********** | ********** |
| Provision for Contingencies | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Total Capital Cost of Project | ********** | ********** | ********** |
| Margin Money for Working Capital | ********** | ********** | ********** |
| Total Cost of Project | ********** | ********** | ********** |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| ********** | ********** | ********** | ********** | ********** | |
| Revenue/Income/Realisation | ********** | ********** | ********** | ********** | ********** |
| Gross Sales Realisation | ********** | ********** | ********** | ********** | ********** |
| Less : Excise Duties/Levies | ********** | ********** | ********** | ********** | ********** |
| Net Sales Realisation | ********** | ********** | ********** | ********** | ********** |
| Total Revenue/Income/Realisation | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Expenses/Cost of Products/Services/Items | ********** | ********** | ********** | ********** | ********** |
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** |
| Indigenous | ********** | ********** | ********** | ********** | ********** |
| Total Nett Consumption | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical Cost | ********** | ********** | ********** | ********** | ********** |
| Packing Material Cost | ********** | ********** | ********** | ********** | ********** |
| Sub Total of Net Consumption | ********** | ********** | ********** | ********** | ********** |
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expenses | ********** | ********** | ********** | ********** | ********** |
| Depreciation | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance Exp. | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** |
| Cost of Output of Goods Sold | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Gross Profit | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | ********** | ********** |
| Financial Charges | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowing | ********** | ********** | ********** | ********** | ********** |
| On Wkg. Capital Borrowings | ********** | ********** | ********** | ********** | ********** |
| Total Financial Charges | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** |
| Total Cost of Sales | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Net Profit Before Taxes | ********** | ********** | ********** | ********** | ********** |
| Tax on Profit | ********** | ********** | ********** | ********** | ********** |
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** |
| Depreciation Added Back | ********** | ********** | ********** | ********** | ********** |
| Technical Knowhow Fees & Exp. | ********** | ********** | ********** | ********** | ********** |
| Net Cash Accruals | ********** | ********** | ********** | ********** | ********** |
| Particulars | Stk.Prd. | Stk.Prd. | Operating Years | |||||
| 1st Year | 2nd Yr&+ | 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | ||
| Capacity | Months | Months | % | ********** | ********** | ********** | ********** | ********** |
| CURRENT ASSETS | ********** | ********** | ********** | ********** | ********** | |||
| Stocks on Hand | ********** | ********** | ********** | ********** | ********** | |||
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** | |||
| Indigenous | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Packing Material | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Consumable Store | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Work-in-Process | ********** | ********** | D | ********** | ********** | ********** | ********** | ********** |
| Finished Goods | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Current Expenses | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| Receivables | ********** | ********** | M | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | ********** | ********** | ||
| Total | ********** | ********** | ********** | ********** | ********** | |||
| Cash/Bank Balances | ********** | ********** | ********** | ********** | ********** | |||
| Gross Wkg. Capital | ********** | ********** | ********** | ********** | ********** | |||
| ********** | ********** | ********** | ********** | ********** | ||||
| Particulars | Operating Years | |||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | ||
| Profit Percentages to Net Sales | ||||||
| Gross Profit | ********** | ********** | ********** | ********** | ********** | |
| % Of G.P. to Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Net Profit Before Taxes | ********** | ********** | ********** | ********** | ********** | |
| % of N.P.B.T. To Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| % of N.P.A.T. To Net Sales | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Coverage Ratio | ||||||
| Funds Available to Service Debts | ||||||
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | |
| Technical Knowhow Fees & Exp | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Obligations | ||||||
| Repayment of Long/Medium Ter | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| ********** | ********** | ********** | ********** | ********** | ||
| D. S. C. R. (Individual) | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Cumulative) ..... | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Overall) ........ | ********** | ********** | ********** | ********** | ********** | |
| Parameters | ||||||
| Initial Equity Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Credit Balance in P & L | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Capital excl Unsec Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| Unsecured Dep. | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Equity incl Unsecured Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowings from Bank | ********** | ********** | ********** | ********** | ********** | ********** |
| Term lia. Incl Unsecured Deposit | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Liabilities | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Liabilities incl Unsecured Deposits | ********** | ********** | ********** | ********** | ********** | ********** |
| DEBT EQUITY RATIO considering | ||||||
| i.e.Total Term Lia./NW | ||||||
| Unsecured Dep. as Equity | ********** | ********** | ********** | ********** | ********** | ********** |
| Unsecured Dep. as Debt | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Outside Lia./NW | ********** | ********** | ********** | ********** | ********** | |
| Assets Turnover Ratio (x) | ********** | ********** | ********** | ********** | ********** | |
| No. of Shares of 10.00 each | ********** | ********** | ********** | ********** | ********** | |
| Earnings Per Share (EPS) (in `) | ********** | ********** | ********** | ********** | ********** | |
| Proposed divident | ********** | ********** | ********** | ********** | ********** | |
| Cash EPS (in `) | ********** | ********** | ********** | ********** | ********** | |
| Dividend Per Share(DPS) (in `) | ********** | ********** | ********** | ********** | ********** | |
| Payout Ratio (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Retained Earnings/Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Retained Earnings (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Book Value Per Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Debt Per Share (in `) | ********** | ********** | ********** | ********** | ********** | |
| Probable Mkt.Price/Share(in `) | ********** | ********** | ********** | ********** | ********** | |
| Price / Book Value (x) | ********** | ********** | ********** | ********** | ********** | |
| Price Earnings Ratio (x) | ********** | ********** | ********** | ********** | ********** | |
| Yield (%Age) | ********** | ********** | ********** | ********** | ********** | |
| Particulars | Operating Years | |||||
| Ratio | 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| BREAK EVEN ANALYSIS | ||||||
| Total Value of Output | ********** | ********** | ********** | ********** | ********** | |
| Variable Cost & Expenses | ||||||
| Raw Material Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Lab & ETP Chemical Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Packing Material Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Sales Commission/Exp. | ********** | ********** | ********** | ********** | ********** | ********** |
| Sub-total | ********** | ********** | ********** | ********** | ********** | |
| Less:W.I.P. Adjustments | ********** | ********** | ********** | ********** | ********** | |
| Total Variable Cost | ********** | ********** | ********** | ********** | ********** | |
| Net Contribution | ********** | ********** | ********** | ********** | ********** | |
| Profit Volume Ratio (%) | ********** | ********** | ********** | ********** | ********** | |
| Semi-Var./Semi-Fixed Exp. | ||||||
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expen | ********** | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance E | ********** | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Interest on Wkg.Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Tot.Semi-Var./Fixed Exp. | ********** | ********** | ********** | ********** | ********** | |
| ********** | ||||||
| Fixed Expenses / Cost | ********** | |||||
| Miscellaneous Cost | ********** | ********** | ********** | ********** | ********** | ********** |
| Employees Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Power/Electricity Expen | ********** | ********** | ********** | ********** | ********** | ********** |
| Fuel Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Royalty & Other Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Repairs & Maintenance E | ********** | ********** | ********** | ********** | ********** | ********** |
| Other Mfg. Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Administration Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Selling Expenses | ********** | ********** | ********** | ********** | ********** | ********** |
| Intrest-Fixed Borrowing | ********** | ********** | ********** | ********** | ********** | ********** |
| Intrest-Working Capital | ********** | ********** | ********** | ********** | ********** | ********** |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | ********** |
| Deferred Expenses W/Off | ********** | ********** | ********** | ********** | ********** | ********** |
| Total Fixed Expenses | ********** | ********** | ********** | ********** | ********** | |
| Tot.Fixed/Semi-Fixed Exp | ********** | ********** | ********** | ********** | ********** | |
| Tot.Cash Fixed/SemiFixed | ********** | ********** | ********** | ********** | ********** | |
| Cash Break Even Sales | ********** | ********** | ********** | ********** | ********** | |
| Cash Margin of Safety | ********** | ********** | ********** | ********** | ********** | |
| Break Even Sales | ********** | ********** | ********** | ********** | ********** | |
| Margin of safety | ********** | ********** | ********** | ********** | ********** | |
| At Maximum Utilisation : | Year | ********** | ********** | ********** | ********** | ********** |
| (as % of Installed Capacity) | ||||||
| Cash B.E.P. : | % | xx% | xx% | xx% | xx% | xx% |
| B.E.P. : | % | xx% | xx% | xx% | xx% | xx% |
| Equity Share Capital | ********** | ********** | ********** |
| Others - Preference Share Capital | ********** | ********** | ********** |
| Total Equity Share Capital | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Long/Medium Term Borrowings | ********** | ********** | ********** |
| FROM BANK | ********** | ********** | ********** |
| From Other Financial Institutions | ********** | ********** | ********** |
| Total Long/Medium Term Borrowings | ********** | ********** | ********** |
| ********** | ********** | ********** | |
| Total Means of Finance | ********** | ********** | ********** |
| A | Name of Institution-Bank | ABC BANK | |
| B | Term Borrowing Amount | ********** | xx |
| C | Repayment Term (Years) | ********** | Years |
| D | Repayment Instalments | ********** | Instalments |
| E | Repayment Commencement | Year - 0; 3rd Qtr. | |
| F | Rate of Interest(General) | xxxx% | p.a. |
| F | Rate of Interest(Initial) | 0.00% | p.a. |
| G | Apply Gen. Int. Rate from Year | x Quarter :: x | |
| H | Interest Calculation | Quarterly |
| Funds Available to Service Debts | ||||||
| Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** | |
| Depreciation Charges | ********** | ********** | ********** | ********** | ********** | |
| Technical Knowhow Fees & Expenses | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| Debt Service Obligations | ********** | ********** | ********** | ********** | ********** | |
| Repayment of Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| Interest on Long/Medium Term | ********** | ********** | ********** | ********** | ********** | |
| T o t a l | ********** | ********** | ********** | ********** | ********** | |
| ********** | ********** | ********** | ********** | ********** | ||
| D. S. C. R. (Individual) | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Cumulative) ..... | ********** | ********** | ********** | ********** | ********** | |
| D. S. C. R. (Overall) ........ | ********** | ********** | ********** | ********** | ********** |
| Operating Year | F.Assets Type A-1 | F.Assets Type A-2 | F.Assets Type B | F.Assets Type C | F.Assets Type D-1 | F.Assets Type D-2 | Total |
| Particulars | Factory Building - | Office Buildings | PLANT & MACHINERY | Office Vehicles | Office Automation Equipments (Telephone/ Fax/ Computer) | Furniture & Fixtures | |
| 1-2 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 2-3 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 3-4 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 4-5 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| 5-6 | ********** | ********** | ********** | ********** | ********** | ********** | ********** |
| Particulars | Method | Deprn.Rate | Part Consideration (for Asset put to use less than xx months) | ||||
| Type A :: Buildings | |||||||
| Factory Building - | WDV | ********** | ********** | ||||
| Office Buildings | WDV | ********** | ********** | ||||
| Type C | |||||||
| Office Vehicles | WDV | ********** | ********** | ||||
| Type D :: Misc. Fixed Assets | |||||||
| Office Automation Equipments (Telephone/ Fax/ Computer) | WDV | ********** | ********** | ||||
| Furniture & Fixtures | WDV | ********** | ********** |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| Year | 1 | 2 | 3 | 4 | 5 |
| Initial Investment | ********* | ||||
| Total Initial Investment | ********* | ||||
| Yearly Cash Flow | ********* | ********* | ********* | ********* | ********* |
| Accumulated Cash Flow | ********* | ********* | ********* | ********* | ********* |
| Pay Back Period | xx Years xx Months | xx Years xx months | |||
| Year | CFAT | PV factor @**% | ********* |
| Initial Investment | ********* | ********* | ********* |
| 1-2 | ********* | ********* | ********* |
| 2-3 | ********* | ********* | ********* |
| 3-4 | ********* | ********* | ********* |
| 4-5 | ********* | ********* | ********* |
| 5-6 | ********* | ********* | ********* |
| Total PV | ********* | ********* | |
| IRR | ********* | ********* | |
| Particulars | Operating Years | ||||
| 1-2 | 2-3 | 3-4 | 4-5 | 5-6 | |
| Equity Share Capital | ********** | ********** | ********** | ********** | ********** |
| Surplus of Previous Year | ********** | ********** | ********** | ********** | ********** |
| Add : Net Profit After Taxes | ********** | ********** | ********** | ********** | ********** |
| Surplus at the End of Year | ********** | ********** | ********** | ********** | ********** |
| Unsecured Deposits | ********** | ********** | ********** | ********** | ********** |
| Long/Medium Term Borrowings Proposed-FROM BANK | ********** | ********** | ********** | ********** | ********** |
| Bank Borrowing for Wkg. Capital | ********** | ********** | ********** | ********** | ********** |
| Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| Sundry Creditors | ********** | ********** | ********** | ********** | ********** |
| Other Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| Total Current Liabilities | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Total of Liabilities | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| A S S E T S | ********** | ********** | ********** | ********** | ********** |
| Fixed Assets | ********** | ********** | ********** | ********** | ********** |
| Gross Block | ********** | ********** | ********** | ********** | ********** |
| Less : Depreciation to Date | ********** | ********** | ********** | ********** | ********** |
| Net Block | ********** | ********** | ********** | ********** | ********** |
| Current Assets | ********** | ********** | ********** | ********** | ********** |
| Stocks on Hand | ********** | ********** | ********** | ********** | ********** |
| Receivables | ********** | ********** | ********** | ********** | ********** |
| Other Current Assets | ********** | ********** | ********** | ********** | ********** |
| Cash and Bank Balances | ********** | ********** | ********** | ********** | ********** |
| Total Current Assets | ********** | ********** | ********** | ********** | ********** |
| P & P Exp. and/or Other Dvp.Exp. | ********** | ********** | ********** | ********** | ********** |
| (To The Extent Not W/Off) | ********** | ********** | ********** | ********** | ********** |
| Other Non Current Assets | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| Total of Assets | ********** | ********** | ********** | ********** | ********** |
| ********** | ********** | ********** | ********** | ********** | |
| ROI (Average of Fixed Assets) | ********** | ********** | ********** | ********** | ********** |
| RONW (Average of Share Capital) | ********** | ********** | ********** | ********** | ********** |
| ROI (Average of Total Assets) | ********** | ********** | ********** | ********** | ********** |
NIIR PROJECT CONSULTANCY SERVICES (NPCS)is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.
Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.
NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.
Market Study and Assessment
Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity
Raw Material
List of Raw Materials
Properties of Raw Materials
Prescribed Quality of Raw Materials
List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
Requirement of Staff & Labor (Skilled and Unskilled) Managerial,
Technical, Office Staff and Marketing Personnel
Plant and Machinery
List of Plant & Machinery
Miscellaneous Items
Appliances & Equipments
Laboratory Equipments & Accessories
Electrification
Electric Load & Water
Maintenance Cost
Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
Detailed Process of Manufacture with Formulation
Packaging Required
Process Flow Sheet Diagram
Infrastructure and Utilities
Project Location
Requirement of Land Area
Rates of the Land
Built Up Area
Construction Schedule
Plant Layout and Requirement of Utilities
| Assumptions for Profitability workings | Plant Economics |
Production Schedule |
|
Land & Building
|
|
Plant & Machinery
|
|
Other Fixed Assets
|
|
Working Capital Requirement Per Month
|
|
Overheads Required Per Month And Per Annum
|
|
Salary and Wages |
Turnover Per Annum |
Share Capital
|
|
Annexure 1:: Cost of Project and Means of Finance |
|
Annexure 2:: Profitability and Net Cash Accruals
|
|
Annexure 3 :: Assessment of Working Capital requirements
|
|
Annexure 4 :: Sources and Disposition of Funds |
|
Annexure 5 :: Projected Balance Sheets
|
|
Annexure 6 :: Profitability ratios
|
|
Annexure 7 :: Break-Even Analysis
|
|
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
|
|
Annexure 12 :: Shareholding Pattern and Stake Status
|
|
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
|
|
| Annexure 14 :: Product wise domestic Sales Realisation | Annexure 15 :: Total Raw Material Cost |
| Annexure 16 :: Raw Material Cost per unit | Annexure 17 :: Total Lab & ETP Chemical Cost |
| Annexure 18 :: Consumables, Store etc., | Annexure 19 :: Packing Material Cost |
| Annexure 20 :: Packing Material Cost Per Unit | Annexure 21 :: Employees Expenses |
| Annexure 22 :: Fuel Expenses | Annexure 23 :: Power/Electricity Expenses |
| Annexure 24 :: Royalty & Other Charges | Annexure 25 :: Repairs & Maintenance Exp. |
| Annexure 26 :: Other Mfg. Expenses | Annexure 27 :: Administration Expenses |
| Annexure 28 :: Selling Expenses | Annexure 29 :: Depreciation Charges β as per Books (Total) |
| Annexure 30 :: Depreciation Charges β as per Books (P & M) | Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total) |
| Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M) | Annexure 33 :: Interest and Repayment - Term Loans |
| Annexure 34 :: Tax on Profits | Annexure 35 ::Projected Pay-Back Period And IRR |