The Ferro Alloys Industry is an ancillary and vital industry producing basic alloys, which are required for the growth of the steel industry to cater to both domestic and international market.Ferro alloys are the intermediate products used in the making of steel as deoxidants and for rust proofing.
The products of the industry covered are manganese alloys (High Carbon, Medium Carbon and Low Carbon Ferro Manganese and Silicon Manganese), Ferro Silicon, Chrome Alloys(High Carbon, Medium Carbon and Low Carbon Ferro Chrome, Silico chrome ),Noble Ferro Alloys(Ferro Molybdenum, Ferro Vanadium, Ferro Tungsten, Ferro Silicon Magnesium, etc. All these alloys are an essential ingredient for the manufacture of steel and stainless steel.The capacity utilisation of the ferro alloy industry is only 65 percent for the manganese and chrome alloys. Domestic ferro alloy industry is not able to meet the steel industry expectation in spite of having enough capacity to manufacture ferro alloys. In India, there are 135 companies producing ferro alloys in bulk with 256 furnaces.
The Industry present capacity is around 3.65 million tonnes,including 2.1 million tonnes of manganese alloys and 1.3 million tonnes of chromium alloys and that leaves it with a good amount of export surplus. In the process it has become particularly vulnerable to global trading condition.This is sufficient to take to produce more than 151 million tonnes of steel. The domestic steel industry was trying hard to increase its finished steel production from 48 million tonne in 2006-07 to 60 million tonne by 2010. The Indian steel industry had come to a full swing and is now in an expansion mode. There are plans to scale the steel capacity. The present production of 35 million tonne is expected to increase to 63 million tonne by 2012 and 100 million tonne by 2020.Consequently, the demand for ferro alloys, which are critical inputs for steel manufacturing, will also go up. Production of ferro alloys is projected to be 5 lakh tonne in 2004-05. The demand is expected to grow to 9.4 lakh tonne in 2012 and if exports are also included, it would be 11.4 lakh tonne. The manganese ore demand and supply gap is predicted by analysts to touch 0.6 million tonne.The shortfall is likely to be met through imports. High carbon ferro chrome is mainly used to manufacture stainless steel and balance usage is for manufacturing alloy steel. Currently India produces close to 1 million tons of ferro chrome and exports 3, 50,000 tons of ferro chrome. Most of the production is high carbon with chrome content of 60 to 65 percent.The industry is expecting an increase in the customs duty on ferro alloys to 10% (except for ferro nickel) as against 5%.
Major players in this sector are Essel Mining & Inds.Ltd, Hira Ferro Alloys Ltd, Indian Metals & Ferro Alloys Ltd, Ferro Alloys Corpn.Ltd, Haldia Steels Ltd, etc. The huge steel demand from construction, automobile and machinery building sectors due to a growing urbanization and infrastructure, and proper capacity utilization will lead the ferro Alloys Industry to a bright future in the coming years.
Please choose a project below related to this category.
Ferro alloys are used in making alloy steels and castings of different special types as addition agents. Ferro alloys are usually made in electric-ar...
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Capacity : 10 MT/Day |
Plant and Machinery cost: 79 Lakhs |
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Working Capital : - |
Rate of Return (ROR): 56.00 |
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Break Even Point (BEP): 46.00 |
TCI : 386 Lakhs |
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Cost of Project : 0 |
Ferro Alloys are the principal alloying agents in iron and steel production. Addition of ferro alloys improves mechanical and physical properties of i...
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Capacity : 5 MT/Day |
Plant and Machinery cost: Rs. 2 crores |
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Working Capital : - |
Rate of Return (ROR): 50.00 |
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Break Even Point (BEP): 41.00 |
TCI : Rs. 5 crores |
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Cost of Project : 0 |
Low carbon ferro manganese is made by reaction of silicon present in silicon manganese or low carbon manganese with manganese ore and lime. These cann...
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Capacity : 50.00 MT/day |
Plant and Machinery cost: Rs. 120 Lacs |
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Working Capital : - |
Rate of Return (ROR): 75.00 |
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Break Even Point (BEP): 34.00 |
TCI : Rs. 1300 Lacs |
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Cost of Project : 0 |
In the manufacture of steel, chromium is added usually in the form of ferro chrome. Pure chromium metal, produced by electrolytic or aluminothermic pr...
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Capacity : - |
Plant and Machinery cost: 2998 Lacs |
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Working Capital : - |
Rate of Return (ROR): 34.00 |
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Break Even Point (BEP): 76.00 |
TCI : 4490 Lacs |
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Cost of Project : 0 |
Manganese ores, containing more than 35 % manganese are suitable for the manufacture of high or low grade ferro-manganese. Low carbon ferro manganese...
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Capacity : 50 MT/Day |
Plant and Machinery cost: Rs. 104 Lakhs |
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Working Capital : Rs. 885.00 Lakhs |
Rate of Return (ROR): 66.12 |
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Break Even Point (BEP): 40.99 |
TCI : Rs. 1129.00 Lakhs |
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Cost of Project : 0 |
Manganese ores, containing more than 35 % manganese are suitable for the manufacture of high or low grade ferro-manganese. Low carbon ferro manganese...
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Capacity : 50 MT/Day |
Plant and Machinery cost: Rs. 104 Lakhs |
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Working Capital : Rs. 885.00 Lakhs |
Rate of Return (ROR): 66.12 |
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Break Even Point (BEP): 40.99 |
TCI : Rs. 1129.00 Lakhs |
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Cost of Project : 0 |
Ferro Manganese, an alloy of Fe and Mn (70-80%) is obtained by smelting a mixture of iron and manganese ore with carbon in blast furnace, Manganese su...
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Capacity : 5 MT/Day |
Plant and Machinery cost: Rs. 50 Lakhs |
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Working Capital : Rs. 109 Lakhs |
Rate of Return (ROR): 47.43 |
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Break Even Point (BEP): 68.36 |
TCI : Rs. 226 Lakhs |
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Cost of Project : 0 |