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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Active Zinc Oxide Production from Zinc Ash, Secondary Zinc Waste & EAF Dust

Active Zinc Oxide Production from Zinc Ash, Secondary Zinc Waste & EAF Dust

Capacity Active Zinc Oxide: 20 MT / Day Plant and Machinery cost 285.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 31.00 %
Break Even Point (BEP) 56.00 % TCI 0.00 Lakhs
Cost of Project 830.00Lakhs

Description:

Active zinc oxide may be a chemical compound with formula ZnO. It occurs as white hexagonal crystals or a white powder commonly referred to as pigment which is used as a pigment in paints. It’s nearly insoluble in water but soluble in acids or alkalis. Chinese white may be a special grade of zinc white and utilized in artists' pigments. Flowers of zinc and stearic acid are important ingredients within the commercial manufacture of rubber goods. Active zinc oxide is effective and growth-oriented product both for direct application and production of other zinc compounds. Two main processes for producing Active zinc oxide are direct and indirect methods. Within the direct or American method, zinc ore is heated in air with coke or anthracite, and therefore the resulting zinc vapors are subjected to the controlled oxidation. Within the indirect or French process the zinc vapors to be oxidized are obtained by boiling zinc.

 Active zinc oxide (ZnO) is water insoluble compound, but soluble in acid and bases. It’s wide application in industry like Rubber, Ceramics, Chemicals, Pharmaceuticals, Cosmetics & personal care, Agricultural, and others.

 Active zinc oxide is used primarily in cosmetics and private care products including makeup, baby lotions, bath soaps, nail products, and powders and others. Rising demand for cosmetics and personal care products will increase the growth of Active zinc oxide market in forecast time.

 The global Active zinc oxide (ZnO) market size is projected to grow from USD 4.4 billion in 2019 to USD 5.7 billion by 2024, at a compound annual growth rate (CAGR) of 5.4%, during the forecast period. ZnO is a white inorganic compound that is used widely in pharmaceuticals, rubber, ceramics cosmetics, chemicals, and glass industries. The growth of these end-use industries is expected to fuel the global Active zinc oxide market demand over the forecast period.

 Active zinc oxide is that the most generally used zinc compound, and it plays a very important role during a multitude of applications. The galvanization of steel products accounts for half global zinc consumption due in large part to the metal's critically important corrosion-resistant properties. Active zinc oxide is additionally a critical material within the manufacturing of tires, where it increases resilience and elasticity, literally putting the bounce in rubber.

 Increasing demand of Active zinc oxide in chemical and manufacturing industry will further boost the market size. Industrial application of the product majorly vulcanization of rubber will surge significantly in forecast period. Tire industry is additionally one the most important consumer of the merchandise. Other major application including manufacturing of concrete, photovoltaic, electronic, optoelectronic devices and glass cutting.

 India exported Zinc-Oxide worth USD 2,344,417.64. Vietnam is one of the largest buyers of Zinc-Oxide from India, accounting for exports worth USD 666,311.42. The other big buyers of Zinc-Oxide are Spain and Qatar which buy Zinc-Oxide worth USD 486,487.22 and USD 179,654.28 respectively.

 Few Indian major players are as under

Transpek-Silox Industry Pvt. Ltd.

Rubamin Pvt. Ltd.

Nav Bharat Metalic Oxide Inds. Pvt. Ltd.

Chemspec Chemicals Pvt. Ltd.

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Active Zinc Oxide Production from Zinc Ash, Secondary Zinc Waste & EAF Dust

Active Zinc Oxide Production from Zinc Ash, Secondary Zinc Waste & EAF Dust

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Active Zinc Oxide Production from Zinc Ash, Secondary Zinc Waste & EAF Dust.Recycling of Zinc Waste.

Active zinc oxide may be a chemical compound with formula ZnO. It occurs as white hexagonal crystals or a white powder commonly referred to as zinc white which is used as a pigment in paints. It’s nearly insoluble in water but soluble in acids or alkalis. Chinese white may be a special grade of zinc white and utilized in artists' pigments. Zinc oxide and stearic acid are important ingredients within the commercial manufacture of rubber goods. Active zinc oxide is effective and growth-oriented product both for direct application and production of other zinc compounds. Two main processes for producing Active zinc oxide are direct and indirect methods. Within the direct or American method, zinc ore is heated in air with coke or anthracite, and therefore the resulting zinc vapors are subjected to the controlled oxidation. Within the indirect or French process the zinc vapors to be oxidized are obtained by boiling zinc.

Related Project:- Active Zinc Oxide From Zinc Ash, Secondary Zinc Waste & Eaf Dust

Active ZnO Applications:

The special chemical named Active Zinc Oxide is easy to handle and disperse and is widely used in textile and rubber industries due to its fineness.

Active Zinc Oxide is used as activators in curing Sulphur, Peroxide, and Sulphurless Metallic-Oxide.

It is suitable for rubber types like NR, IR, BR, SBR, NBR, IIR, CR, EPDM, and CSM.

It is widely used in the manufacturing of transparent goods like injection caps, gloves, and laboratory equipment.

This Chemical also helps in improving the adhesion of rubber to metal

This chemical is also used for concrete manufacturing.

It is also used in cigarette filter to remove harmful components.

It helps in increasing the heat resistance of the article made of glass.

It has many cosmetic and medicinal uses also.

Related Project: - Chemicals (Organic, Inorganic, Industrial) Projects

Manufacturing Process

The manufacturing process of active zinc oxide is briefly summarized in the following steps.

1.       In a reactor mix the zinc dust with the ammonia solution (15%).

2.       Continue stirrer

3.       Heat to the temp 90°C.

4.       Add ammonium chloride 15% of water.

5.       Filter 

6.       Collect the filter solution.

7.       Add Zn powder 0.2g/kg.

8.       Crystalize 

9.       Filter

10.     Collect the solids 1

11.     Wash the solid with water.

12.     Roast the solids at temp up to 90°C.,

13.     Cool 

14.     Collect the ACTIVE ZINC OXIDE.

15.     Pulverize & screen.

16.     Filling and packing

Related Books: - Chemical Technology (Organic, Inorganic, Industrial), Fine Chemicals

Market Outlook

The global Active zinc oxide (ZnO) market size is projected to grow from USD 4.4 billion in 2019 to USD 5.7 billion by 2024, at a compound annual growth rate (CAGR) of 5.4%, during the forecast period. ZnO is a white inorganic compound that is used widely in pharmaceuticals, rubber, ceramics cosmetics, chemicals, and glass industries. The growth of these end-use industries is expected to fuel the global Active zinc oxide market demand over the forecast period.

Rising application of product in paints and coatings is projected to drive the Active zinc oxide market growth. One trend within the market is increasing use in semiconductor industry. The growing demand for Active zinc oxide within the production of visitors, ferrites, and solar cells is expected to propel the growth of the worldwide Active zinc oxide market within the forecast period. The main driver within the market is growing demand for Nano Active flowers of zinc. Nano Active zinc oxide may be a specialized nanomaterial that's mainly available within the variety of dispersions and powders. Companies operating within the Active zinc oxide market also are focusing on new product development and agreement to tap the opportunities in applications, such as solar power, surface coatings, and pharmaceuticals.

Market Research: - Market Research Report

Government approval for the chemical in sun care applications is supporting the product growth across the region. The Asia-Pacific will take an increasing significant part in global Active zinc oxide market, because of the strong demand from China, India and Southeast Asian countries. The markets in Asia Pacific and Europe are anticipated to expand significantly during the forecast period, because of rapid industrialization and urbanization within the regions.

Key Players:-

Chemspec Chemicals Pvt. Ltd.

Nav Bharat Metalic Oxide Inds. Pvt. Ltd.

Rubamin Pvt. Ltd.

Transpek-Silox Industry Pvt. Ltd.

The major players in the market include US Zinc, Zochem, Umicore, Chemet, Zinc Nacional, Zinc Oxide LLC, Silox, GH Chemicals, Rubamin, Grillo, Pan-Continental Chemical, Mario Pilato, Brueggemann, A-Esse, Hakusui, Seyang, Yongchang, Longli, Zhongse, etc.

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#zincoxide #ZnO #MarketResearchReport #ZincWaste #zincash #ZincOxideMarket #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #Startupbusinessideas

#businessfeasibilityreport

#projectconsultancy

#businessplanning    

#technologyindustry

#businessbook #futurebusiness

#profitablebusiness

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

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• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR