Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Aluminium Alloy From Scrap and Virgin Metal

Capacity 6000 MT/Annum Plant and Machinery cost 322.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 40.00 %
Break Even Point (BEP) 63.00 % TCI 692.00 Lakhs
Cost of Project 692.00Lakhs

Description:

Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. It was to become a metal for its time. The emergence of three important industrial developments would, by demanding material characteristics consistent with the unique qualities of aluminium and its alloys, greatly benefit growth in the production and use of the new metal. The global aluminium industry has undergone remarkable changes in the recent past and the outlook for the metal is quite optimistic in the coming years, as the global demand is expected to grow by eight percent in the next few years. Though the rate of growth of the aluminium industry is relatively low in the developed countries, having already reached a peak, in developing countries of Asia like India and China, an accelerated growth can be expected. This provides very good scope for new investment.

Aluminium Alloy from Scrap and Virgin Metal

Capacity 360 MT/annum Plant and Machinery cost 154.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 55.00 % TCI 255.00 Lakhs
Cost of Project 255.00Lakhs

Description:
Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. It was to become a metal for its time. The emergence of three important industrial developments would, by demanding material characteristics consistent with the unique qualities of aluminium and its alloys, greatly benefit growth in the production and use of the new metal. Aluminium has been termed the versatile metal of the 20th century since it finds application right from the kitchen to the spaceship. The growing popularity of this metal has been attributed to its outstanding physical and chemical properties, viz. lightness, and high strength of its alloys, high electric and thermal conductivity, good workability and the most important of all –its resistance to corrosion. Aluminium and its alloys find extensive applications in road transport, railways and aviation due to their good strength for relatively low weight. Aluminium also finds application in chemical and food processing plants. Owing to its good electrical conductivity, it finds use in electrical industries. Its strength, brightness durability and capacity to take anodic coating and colors are the most important properties for its use for architectural purposes. The first commercial applications of aluminium were novelty items such as mirror frames, house numbers, and serving trays. Cooking utensils were also a major early market. In time, aluminium grew in diversity of applications to the extent that virtually every aspect of modern life would be directly or indirectly affected by its use. Uses Alclad: Aluminium products sometimes are coated on one or both surfaces with a metallurgically bonded, thin layer of pure aluminium or aluminium alloy. If cladding is anodic to the core, it is called Alclad. The cladding of Alclad products electrochemically protects the core at exposed edges and at abraded or corroded areas. Automotive Products: The automotive industry uses wrought aluminium for trim, bumpers, body panels, and various interior parts. Alloys for trim applications are of the aluminium-magnesium type (2xxx series). Aircraft Alloys: The need for low weight in airframes has led to the development of very high-strength aluminium alloys for use as plate, sheet, and extrusions. Rigid Container Sheet: Aluminium rigid container sheet is used mainly for container ends or container bodies. The ends for beverage cans are made of 5182 alloy and usually have tabs made from 5042 or 5082 alloy. Bright Finishing Alloys: A number of alloys are produced especially for surface finishing by bright anodizing. The common bright finishing alloys are 1100, 3002, 5252, 5657, 6463, 7016, and 7029. Building and construction application Electrical applications- Bus bar alloys, transformers Processing equipments Lightening Coal mine machinery Jigs and patterns Reflectors, powders and pastes. Market Survey India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn tons), Guinea (17.50 mn tons), Brazil (16.20 mn tons) and China (10.75 mn tons). With a total output of 9.25 mn tones, the country contributes about 6% of the world's total production of 159 mn tones, India holds the fifth position in reserves base and is ahead of China with 2300 mn tones. India ranked seventh in alumina production with a total output of 3 mn tones, a share of nearly 5% of the global production of 61 mn tones. The per capita consumption of aluminium in India continues to remain abysmally low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The two sectors, electricity and transportation, account for more than half of the total off take. The key consumer industries in India are power, transportation, consumer durables, packaging and construction. Of this, power is the biggest consumer (about 44% of total) followed by infrastructure (17%) and transportation (about 10% to 12%). However, internationally, the pattern of consumption is in favor of transportation, primarily due to large-scale aluminium consumption by the aviation industry. White goods account for nearly 5% of aluminium consumption in the country. The products include electric fans, air conditioners, refrigerators and coolers. The white goods industry uses both extruded products and flats. In the transportation sector, aluminium is used for paneling, floors and windows. So far, it is not used for structural parts and bodies of automobiles. An Indian car uses only about 54 kg of aluminium against a global average of 100 to 110 kg. This sets the high potential for growth with the increase in the automobile sector. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. In the domestic market, the demand of aluminium is expected to touch 1.5 mn ton by 2015-16. Domestic demand for aluminium foils in 1999-00 was of the order of 41,000 ton. It had gone up to 62,000 tons by 2003-04 and to 76,700 tons in 2006-07. It is projected to reach the level of 100,000 ton by the end of the decade. Foil users, such as the pharmaceuticals, processed foods and telecommunication sectors, have been showing healthy growth. Aluminium foil industry is growing annually at around 7%. In the near future, with the phenomenal rise in disposable incomes, the foil industry is expected to receive a boost. Working couples, for instance, increasingly pack their food in aluminium foils. The growth in demand is expected to follow the increasing demand noticed in China. Few Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Baheti Metal & Ferro Alloys Ltd. Balaji Aluminium Alloys Pvt. Ltd. Blue Precision Ltd. Camco Multi Metal Ltd. Century Aluminium Mfg. Co. Ltd. Dravya Industrial Chemicals Ltd. Ess Vee Alloys Pvt. Ltd. Hamco Mining & Smelting Ltd. Met Trade (India) Ltd. Namo Alloys Pvt. Ltd. National Steel & Agro Inds. Ltd. Palco Metals Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Shri Lakshmi Engg. Inds. Ltd. Sudal Industries Ltd. Sun Industries Ltd. Tulya Alloy Castings Ltd.

Aluminium Alloy from Scrap and Virgin Metal

Capacity 360 MT/annum Plant and Machinery cost 154.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.18 %
Break Even Point (BEP) 55.69 % TCI 255.00 Lakhs
Cost of Project 255.00Lakhs

Description:
Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. The growing popularity of this metal has been attributed to its outstanding physical and chemical properties, viz. lightness, and high strength of its alloys, high electric and thermal conductivity, good workability and the most important of all –its resistance to corrosion. The first commercial applications of aluminium were novelty items such as mirror frames, house numbers, and serving trays. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The two sectors, electricity and transportation, account for more than half of the total off take. The key consumer industries in India are power, transportation, consumer durables, packaging and construction. Of this, power is the biggest consumer (about 44% of total) followed by infrastructure (17%) and transportation (about 10% to 12%). Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. In the domestic market, the demand of aluminium is expected to touch 1.5 mn ton by 2015-16. Few Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Baheti Metal & Ferro Alloys Ltd. Balaji Aluminium Alloys Pvt. Ltd. Blue Precision Ltd. Camco Multi Metal Ltd. Century Aluminium Mfg. Co. Ltd. Dravya Industrial Chemicals Ltd. Ess Vee Alloys Pvt. Ltd. Hamco Mining & Smelting Ltd. Met Trade (India) Ltd. Namo Alloys Pvt. Ltd. National Steel & Agro Inds. Ltd. Palco Metals Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Shri Lakshmi Engg. Inds. Ltd. Sudal Industries Ltd. Sun Industries Ltd. Tulya Alloy Castings Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR