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Email: npcs.ei@gmail.com,
info@entrepreneurindia.co
Tel: 91-11-23843955, 23845654, 23845886, +91-8800733955
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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Epoxy Resin

Capacity 1.00 MT/day Plant and Machinery cost 13.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 54.00 %
Break Even Point (BEP) 33.00 % TCI 69.00 Lakhs
Cost of Project 69.00Lakhs

Description:

Epoxy Resin is made up of raw material like Diphenyl-Propane (DPP) and Epichlorohydrin (ECH). It is used in surface coatings, as laminates, as adhesives etc. It is also used for different industrial and domestic purpose due to its high electrical insulation property, chemical resistance to acids, alkalies etc. In India only few companies are manufacturing epoxy resins and their production is not sufficient to meet the growing demand. The demand is met by import. So, it is a good field for a new entrepreneur to invest.

Epoxy Resin

Capacity 300 MT/Annum Plant and Machinery cost 24.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 48.00 %
Break Even Point (BEP) 35.00 % TCI 97.00 Lakhs
Cost of Project 97.00Lakhs

Description:

The seed of Modern Epichlorohydrin (ECH)-Diphenyl-Propane (DPP) based epoxy resins was first shown by Castan, a Swiss chemist. His patents were licensed to CIBA A.G. of Bosle. In 1946, an industrial Fair was organized in Switzerland. This Swiss company demonstrated the use of an epoxy resin adhesive namely resin coatings. The epoxy resins have steadily grown in their use in the plastics and related industries due to the variety of forms in which they may be processed. As thermosetting materials, they are cured or cross-linked by the addition of a hardener to the original liquid resin. The repeating molecular structure is attached to terminal molecular groups as curing taken place. Epoxy Resins are now produced in most of the developed countries of the world. But in India, although this item was introduced in late fifties, but indigenous production started in late sixties. The wide and highly useful spectrum of properties exhibited by cured epoxy resins has identified them to be the most superior, unique and extremely versatile synthetic/resins. No other synthetic resins than epoxy resins have got so many extremely useful properties together. ECH and DPP are the basic raw materials necessary for the manufacture of Epoxy Resin. Though DPP is manufactured in the country, but still today ECH is to be imported. As the raw materials are very costly, hence, the cost of production is high in comparison with other resins. Moreover, the commercial Introduction of this resin in this country was much later than the others; as such the industries are not thoroughly acquainted with its various possible uses. The trail of its applications to various industrial uses is still under process. In course of time, after being thoroughly aware of its performance and reliability, which will justify the better economics of its application inspire of its higher cost, it will conquer its own market on its own merits, which is further evident from the facts that the consumption in the country is gradually increasing as the days are rolling on. The present installed capacity of 750 tonnes has further been supplemented by 900 tonnes for which letter of intent have already been issued. The industries in the country at present are still conscious about its price while accepting it, without judging the merits of its applications. The manufacture of epoxy resin has started in the country during late sixties. The existing manufacturer started their production with foreign technical collaboration and as such the technology of manufacture has been well developed in the country; the existing manufacturers are producing quality products, even they are on the verge of starting exports now a days. As such the technical knowhow may be arranged from indigenous source. Epoxies used in composites are mainly glycidyl ethers and amines. Epoxies are generally found in marine, automotive, electrical and appliance application. The high viscosity in epoxy resins limits its use to certain processes such as molding, filament winding and hand lay-up. The right curing agent should be carefully selected because it will affect the type of chemical reaction, pot life and final material properties. Although epoxies can be expensive, it may be worth the cost when high performance is required. Uses The use of epoxy resins in various fields is summarized according following steps: 1. Epoxy resins in surface coatings. 2. Epoxy resins in electrical and electronic industry. 3. Epoxy resin as adhesives. 4. Epoxy Resins as laminates. 5. Epoxy resins in Building and civil engineering. 6. Other miscellaneous uses, e.g. tooling model making jigs and fixture, founding pattern etc. 7. Epoxy resins are used in powder coatings (recent development). 8. Aerospace applications 9. Biology 10. Art 11. Marine Applications Market Survey In India only few companies are manufacturing epoxy resins and their production is not sufficient to meet the growing demand. The demand is mainly met by imports from either country, Germany. F.R.P. Japan, Netherland, U.K., Belgicem U.S.A. etc. Epoxy resin due to its unique bonding characteristics, chemical resistance to acids, alkalies etc.; high electrical insulation property etc. has established its viability in use for different industrial and domestic purpose. This type of combination of properties is not found with any other simple plastic materials. However, industries are not so well acquainted with its unique merits and hence the application is still limited in the country. The high-performance thermosetting agents are used in coatings, electrical-electronic laminates, adhesives, flooring and paving applications and composites. From the market research on Epoxy Resins, Asia-Pacific represents the fastest growing regional market for epoxy resins, with volume sales in the region waxing at a CAGR of more than 7.0% over the analysis period. Strong demand for epoxy resins in China, particularly from the country’s robust electronics and electrical appliances industry and consistent use of epoxy resins in the production of dope, composite materials and adhesives in the region make Asia-Pacific the most prominent market for epoxy resins. Paints and Coatings represents the largest end-use market of epoxy resins, while Electrical Laminates represents the fastest growing end-use market for epoxy resins with volume sales from this segment projected to grow at a CAGR of about 7.3% over the analysis period. Major players in the marketplace include 3M, Aditya Birla Chemicals (Thailand) Ltd., Air Products and Chemicals Inc, Asahi Kasei Chemicals Corporation, Cognis Benelux BV, DuPont EI De Nemours & Co, Emerald Performance Materials, LLC, Momentive Specialty Chemicals Inc, Huntsman Corporation, Kukdo Chemical Co. Ltd., Mitsui Chemicals Inc., Nan Ya Plastics Corporation, RBC Industries Inc., Reichhold Inc., Spolchemie A.S., Sumitomo Bakelite Co. Ltd., The Dow Chemical Company, Dow Epoxy, UPPC GmbH, among others. The analysts forecast the Global Epoxy Resins market to grow at a CAGR of 7.36 percent over the period 2012-2016. One of the key factors contributing to this market growth is the increasing demand for epoxy resins in the emerging economies of Asia, Latin America, and Eastern Europe. The Global Epoxy Resins market has also been witnessing an increase in product innovation and R&D activities. The worldwide market for Epoxy Resins is slated to reach 3.03 million tons by the year 2017. Demand for these resins exhibits a cyclical pattern with consumption falling during recession and picking up during an economic boom. Future growth for epoxy resin is forecast to stem exclusively from emerging economies of Asia-Pacific, Latin America and Eastern Europe. The region is also forecast to display the overall fastest CAGR of about 7.6 percent through 2017, stemming from robust growth in the construction and automotive sectors in China and India. By end-use segment, the paints and coatings market registered largest market gains, sustained by heavy demand from solvent-based paints and coatings sector. Few Indian Major Players are as under 3M India Ltd. Asian Paints Ltd. Avikem Resins Ltd. Beepee Coatings Pvt. Ltd. Berger Paints India Ltd. Chemtreat Composites India Pvt. Ltd. Cibatul Ltd. Clariant Chemicals (India) Ltd. Cray Valley Resins India Pvt. Ltd. Dhunseri Petrochem & Tea Ltd. Dhunseri Polycarbonate Ltd. Dujodwala Paper Chemicals Ltd. Elantas Beck India Ltd. F C L Technologies & Products Ltd. Filaments India Ltd. Futura Polyesters Ltd. Futura Polymers Ltd. G N P (Madras) Ltd. G O M Industries Ltd. Gujarat Petrosynthese Ltd. Hardcastle & Waud Mfg. Co. Ltd. Indian Plastics Ltd. J B A Printing Inks Ltd. Jenson & Nicholson (India) Ltd. Karnataka Petrosynthese Ltd. Micro Inks Ltd. Mysore Paints & Varnish Ltd. Noble Polymers Ltd. Pearl Engineering Polymers Ltd. Polymer Papers Ltd. Pragati Chemicals Ltd. Rainbow Ink & Varnish Mfg. Co. Ltd. Resins & Plastics Ltd. Saurashtra Paints Ltd. Sen Pet (India) Ltd. South Asian Petrochem Ltd. Spectrum Alkyd & Resins Ltd. Sreechem Resins Ltd. Valspar (India) Coatings Corpn. Pvt. Ltd.

Epoxy Resin

Capacity 300 MT /Annum Plant and Machinery cost 29.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 61.00 % TCI 83.00 Lakhs
Cost of Project 83.00Lakhs

Description:

The epoxy resins have steadily grown in their use in the plastics and related industries due to the variety of forms in which they may be processed. As thermosetting materials, they are cured or cross-linked by the addition of a hardener to the original liquid resin. The repeating molecular structure is attached to terminal molecular groups as curing taken place. Epoxy Resins are now produced in most of the developed countries of the world. But in India, although this item was introduced in late fifties, but indigenous production started in late sixties. The wide and highly useful spectrum of properties exhibited by cured epoxy resins has identified them to be the most superior, unique and extremely versatile synthetic/resins. No other synthetic resins than epoxy resins have got so many extremely useful properties together. The manufacture of epoxy resin has started in the country during late sixties. The existing manufacturer started their production with foreign technical collaboration and as such the technology of manufacture has been well developed in the country; the existing manufacturers are producing quality products, even they are on the verge of starting exports now a days. As such the technical knowhow may be arranged from indigenous source. Paints and varnishes containing epoxy as binders are used primarily for surface protection. The epoxy coating is used in protection against corrosive environments in structural steel works, processing equipment, chemical plant, oil refineries and food processing industries. The analysts forecast the Global Epoxy Resins market to grow at a CAGR of 7.36 percent over the period 2012-2016. One of the key factors contributing to this market growth is the increasing demand for epoxy resins in the emerging economies of Asia, Latin America, and Eastern Europe. The Global Epoxy Resins market has also been witnessing an increase in product innovation and R&D activities. However, the rise in raw material prices could pose a challenge to the growth of this market. As a whole it is a good project for entrepreneurs for investment.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR