Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

Manufacturing Plant of Copper Powder Using Electrolytic Copper Refining and Water Atomization Best Famous and Popular Industry Business Plan of Copper Powder Using Electrolytic Copper Refining and Water Atomization

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs


By running an electric current through copper, contaminants are eliminated during electrorefining. The copper cathode is immersed in an electrolyte bath, a current of electricity is sent across it, and the clean metal is then removed. Additionally, the process of electrorefining generates hydrogen gas (H2), which is useful for making ammonia or reducing iron ore among other things.


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Uses and Applications:

Several different sectors can make use of copper powder. Copper powder is most frequently employed in the electrical industry, where it serves as both a heat insulator and a conductor of electricity. The printed circuit boards, or PCBs, that are inside computers, televisions, and other electronic devices are also created using it in the computer industry. In the industrial sector, copper powder can be used to create equipment, tools, and parts that require copper. Copper powder has been utilized in the medical industry for dental procedures including fillings. Manufacturing of dinnerware and jewelry also uses copper powder. Ingesting copper granules has also been demonstrated to provide a number of health advantages.


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For instance, copper consumption may enhance cardiovascular health by decreasing the oxidation of LDL cholesterol particles. As a result, consuming large levels of copper may prevent atherosclerosis by minimizing the development of plaque on artery walls. It has also been demonstrated to have antiviral properties against a number of viruses, including herpes simplex virus type 1. (HSV-1). It has also been demonstrated to possess antibacterial effects against MRSA germs.


Related Business Plan: Copper Powder Using Electrolytic Copper Refining and Water Atomization Technology


Manufacturing Process:

The following describes the steps involved in producing copper powder using electrolytic copper, refining, and water atomization technology. 1. The feeding mechanism is used to introduce the raw material, copper anode, into the furnace, which is then heated to a high temperature (usually between 900 and 950 °C) to eliminate impurities including carbon dioxide, sulphur, and phosphorous compounds in the form of gases or slag; The following steps are used in the electroplating process: 1. Sulphuric acid solution produced during electrolysis is purified and concentrated by distillation; 2. Heated copper anode is cast into molten electrolyte by dipping it in preheated copper cathode wire; 3. Sulphuric acid solution is then final plated onto the surface of molten copper using the electroplating method; 4. The post-electroplating treatment may include removing any excess metal layer from the surface and 5. The finished product is distilled water that has been copper ion enhanced.


Read Similar Articles: COPPER PRODUCTS


Benefits of Starting a Plant of Copper Powder Using Electrolytic Copper Refining and Water Atomization Technology:

The process of turning unprocessed, raw copper into material for use in manufacturing is known as electrolytic copper refining. Water is turned into incredibly tiny droplets using the water atomization technology, which are then spun at high speeds and sprayed onto the surface of molten metal. The end result is an upper layer of pure copper and a lower layer of impurities. The term "spray conversion" also applies to this technique.


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There are many advantages to starting an electrolytic copper refinery, including: - The process will produce clean metallic-grade copper suitable for electronics and other applications where purity is important. - The process will produce clean metallic-grade copper suitable for electronics and other applications where purity is important. -Since it doesn't involve removing rock or dirt from the earth's surface, it will be more environmentally benign than mining.


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- Due to the fact that mining does not involve the removal of soil or rock from the earth's surface, it will be more environmentally benign. - By using cleaner energy alternatives for electricity generation and releasing less carbon dioxide during manufacture, the process will lower greenhouse gas emissions.

- Due to the significantly lower natural gas use compared to a smelter, an electrolytic copper refining operation can operate at a far lower cost.

- Due to the absence of moving components, electrolytic copper refining plants have lower maintenance costs. Additionally, you can upgrade your equipment without disrupting any ongoing operations.


Related Feasibility Study Reports: How To Start A Copper Powder Manufacturing Business Using Electrolytic Copper Refining And Water Atomization Technology


Market Size in India:

The demand-supply, trade, and pricing trends throughout the course of the preceding five years in the Indian copper sector, as well as the circumstances of the current fiscal year (2019–2020) and the outlook. India is one of the major markets for copper. The country has produced the second-most primary copper in the world since 2000. From 2.8 million metric tonnes in 2014 to 3.2 million metric tonnes in 2015, India's output is anticipated to rise. After decreasing from 2009 through 2013, India's consumption rose by 10% in 2015. Demand increased as a result of trade restrictions. This item is already heavily consumed in India, and the market is growing.


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Global Market Outlook:

According to the study "Copper Powder Market Information by Type, Process, End-use, and Region - Forecast to 2030," the market is anticipated to develop at a 4.22% CAGR to reach USD 941.52 million by 2030. There are various uses for atomized copper powders in surface coating processes, and the need for powder metallurgy in the automotive industry is rising. Additionally, key end-use industries like aerospace, steel, oil and gas, and power generation have all seen a steady rise in demand for improved surface coating technology. These technologies require copper powder, and it's expected that the demand will increase soon. In some maritime paints, copper powder also serves as a biocide. Copper powder is widely used and in high demand. Elements that consist of Due to the expansion of the electrical and electronics industries as well as the increased production of industrial equipment, there is a rising need for copper powder. It is also a well-liked metal powder for use in powder metallurgy and quick prototyping. However, it is anticipated that the price variations of the primary raw material will be a substantial barrier to the growth of demand. The market is anticipated to grow in the next years, nevertheless, as a result of the significant demand for copper powder in 3D printing applications.


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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR