Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

Most Profitable Manufacturing Business of Phenolic Formaldehyde Resin PF Investment Opportunities in Resin Manufacturing Industry

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs




 Any of a variety of synthetic resins made by reacting phenol (an aromatic alcohol derived from benzene) with formaldehyde (C8H6O2), also known as phenolic resin (a reactive gas derived from methane). The first fully synthetic polymers to be commercialised were phenol-formaldehyde resins. A step-growth polymerization reaction, which can be acid- or base-catalyzed, produces phenol-formaldehyde resins as a group. Since formaldehyde is primarily found in solution as a dynamic equilibrium of methylene glycol oligomers, temperature and pH affect the concentration of the reactive form of formaldehyde.


Related Projects:- Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects


The synthetic high polymer phenol formaldehyde these are generated when phenol is replaced with formaldehyde in a reaction. Apart from polyurethanes and polyesters, the most common uses for technological lignins in thermosetting materials are phenolic and epoxy resins. Condensing phenol with formaldehyde in the presence of an acidic or alkaline catalyst yields phenol formaldehyde resins (PFs), which are condensation polymers. Backeland, an American chemist, invented them first and gave them the name Bakelite.



Uses of Phenolic Formaldehyde Resin:


Phenolic resins are used in a wide variety of industrial applications. Phenolic laminates are formed by impregnating one or more layers of a base material with phenolic resin and then laminating the resin-saturated base material under heat and pressure. During this process, the resin completely polymerizes (cure) and forms the thermoset polymer matrix. The base material chosen is determined by the final product's intended use. Electrical components such as punch-through boards, household laminates, and paper composite panels are manufactured of paper phenolic. In the high-speed bearing market, glass phenolic are especially well suited. For density regulation, phenolic micro-balloons are used.


Related Videos:- Plastics Projects


Phenolic resin is the binding agent in natural (organic) brake pads, brake shoes, and clutch discs. Countertops are made of synthetic resin bonded paper, which is made of phenolic resin and paper. The manufacture of Duroplast, which is used in Trabant automobiles, is another application of phenolic resins. Phenol-formaldehyde (PF) is a thermosetting resin used in a variety of applications. One of its most common uses is as an adhesive in the production of wood-based panels. In the range of 20 to 50 percent by weight, hydroxymethylated alkaline rice straw lignin was used as a replacement for petroleum-based phenol in phenol-formaldehyde resins. Bakelite is made from Phenolic Formaldehyde Resins (PFs), which were the first commercial synthetic resins (plastics). They've been used to produce moulded goods like billiard balls and laboratory countertops, as well as coatings and adhesives.


Production Process:

The reaction of phenol with formaldehyde in the presence of an acidic or simple catalyst produces phenolic formaldehyde resin (PFs). The procedure may be carried out in the following manner: In the presence of a catalyst, a mixture of phenol and formaldehyde is permitted to react. Methylene bridges are formed in ortho, para, or both ortho and para positions during the procedure. This produces a linear polymer (called NOVALAC) first, followed by a cross-linked polymer known as phenol-formaldehyde resin or Bakelite.


Related Books:- Synthetic Resins, Alkyd, Phenolic Resins


Phenol formaldehyde resins and a method for producing them. As compared to traditional resins, the present innovation is geared toward phenol formaldehyde resin with a relatively high formaldehyde to phenol ratio. Phenol formaldehyde resin is a type of resin that contains phenol and formaldehyde groups. Synthetic thermosetting resins are used in phenol formaldehyde resin (PF). Synthetic thermosetting resins such as phenol formaldehyde resin (PF) are made by reacting phenols with formaldehyde. A good friction material should have a sufficient coefficient of friction for the intended use and the ability to sustain a steady coefficient of friction under varying conditions. The friction content is manufactured using a moulding and curing process, with the main ingredients being iron fibres, phenol formaldehyde, silicon carbide, and carbon nanotubes. As a bind, phenol resin is used. In the preparation of the friction material, phenol resin is used as a binder.


Market outlook:


The demand for phenolic resins can be divided into three categories based on product type: novolac resins, resol resins, and others. Resol resins, for example, have a large market share due to their widespread use of wood adhesives. Furthermore, resol resins' physical and chemical properties, such as high heat resistance, durability, mechanical strength, moldability, and friction, contribute to an increase in their use in cosmetic products. The construction and transportation industries, as well as increased demand for fire-retardant materials for automobiles and aircraft, are driving the growth of the phenolic resins market.


Related project:- Production of Phenolic Formaldehyde Resin


The Indian automotive industry is one of the economy's driving forces, so it has an effect on the domestic phenolic resin market, where the commodity is primarily used. The Indian car industry has seen a major qualitative leap as products have become safer and more environmentally friendly, resulting in an increase in demand for phenolic resin.Novolac resin, cresol, resol resin, bio-phenolic resin, and formaldehyde-free phenolic resin are some of the different forms of phenolic resin currently on the market. Bakelite, Aquarius, Maritex, Novo Text, and Oasis are only a few of the brand names associated with these products. Phenolic resins are used in a variety of industrial applications due to their properties such as moisture resistance, heat resistance, adhesion, and high mechanical strength. They are used in laminates, offshore oil drilling, moulding compounds, insulation purposes, hardeners, fire retardants, abrasives, friction materials, wood adhesives, and more.


Key Players:

·         Amity Thermosets Pvt. Ltd.

·         Kothari Phytochemicals & Inds. Ltd.

·         Resins & Plastics Ltd.

·         Tipco Polymers Pvt. Ltd.

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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR