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Profitable Business Ideas for Starting Production of Soya Nuggets, Here are Some Good Profitable Ideas for You

Capacity 0 Plant and Machinery cost 0.00 Lakhs
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Soya Nuggets are a pure vegetarian product made from soya, also known as soy, and a variety of Indian spices blended with bread crumbs. It's a Snack with a Lot of Crunch. Soya nuggets are also known as nutri nuggets or meal makers. These chunks are known as Soya Vadi in Punjabi and are essentially made from soya bean. They are a decent source of protein and are made from defatted soy flour granules or chunks. Soya nuggets are a by-product of soya bean oil extraction. Soya chunks are simple to prepare and turn juicy after absorbing the spiced curry.


Related Projects: Soya and Soy based Food Products, Soy Sauce, Soy Yogurt, Soybean Flour, Soybean Oil, Soy Milk, Soya Extract, Soy Protein, Soya Nuggets, Soya Paneer, and Tofu


Soya nuggets are a more upscale version of a nutritious snack. Soya nuggets can be found in both packed containers and bulk bins. Vegetarians consider soya to be a healthy source of protein. They will contain all important amino acids that our bodies do not make. They also have a complete protein profile. This would aid in the reduction of cholesterol and the overall wellbeing of the human body. They're dubbed "vegetarian meat" because their nutritional profile is similar to that of a variety of non-vegetarian foods. Soya chunks are also very flexible and can be cooked to resemble non-vegetarian curries in taste. Soya chunks come in a variety of sizes and shapes, including standard big chunks, mini chunks, and granules, and can be used in a variety of ways.


Benefits & Uses of Soya Nuggets:


Polyunsaturated fats, proteins, and omega 3 fatty acids abound in soy. Uncooked soya chunks contain 345 calories, 52 grammes of protein, 0.5 grammes of total fat, 33 grammes of carbohydrates, and 13 grammes of dietary fibre per 100 grammes. They're also high in calcium and iron, thus containing no added sugar or sodium. Soybeans are an excellent source of plant protein. According to the United States Department of Agriculture, 100 grammes of soybean contains 36 grammes of protein. Soya is said to help lower cholesterol levels. Owing to the presence of phytoestrogen in soya, it is also said to counteract the effects of excess oestrogen in women's bodies.


Related Books: Food Processing, Food Industry, Agriculture, Agro Processing, Processed Food, Cereal Food, Fruits, Vegetables, Bakery, Confectionery, Milk, Dairy, Meat, Fisheries, Spices Oils, Fats, Coconut, Tea And Tobacco Based Products


Soybeans have a long list of advantages, including the ability to aid in healthy weight gain, protect against colon cancer, improve heart health, and reduce the effects of menopause. Soy aids digestion, boosts blood circulation, encourages bone health, lowers the risk of diabetes, and tones the body in general. Soya Nuggets contain the following ingredients:

·         Proteins

·         Carbohydrates

·         Calorie intake

·         Iron

·         Calcium

The greatest benefits of soya bins come when they are used as a substitute for foods high in saturated fat, such as red meat and other meat alternatives. Substituting soy for these foods can lower LDL cholesterol and lower blood pressure slightly. Soya chunks are low in fat, with the majority of calories coming from carbohydrates and protein. Soybeans are full proteins, meaning they contain all of the essential amino acids. Protein is made up of amino acids, which are the building blocks. Protein is a macronutrient required in large amounts by the body for muscle development, cell repair, immune function, and a variety of metabolic functions. Serving size: 100g the protein content of a 100g serving of soya chunks is over 55g. Which is more than the same amount of eggs and meat in a single serving.


Manufacturing Process:


Soya chunks are made from defatted soy flour that has had the oil extracted. In the cooker extruder, the ingredients of high protein dispersible defatted soya flour and water are extruded. The final product is in the shape of small round balls with a moisture content of 17-18%. A belt conveyer system transports the commodity to the dryer, where it is dried for 20 to 25 minutes at 100 to 105 degrees Celsius.


Related Videos: Agro-Food Processing Industries


The moisture content is reduced to 8% in the dryer. The product is transported from the drier to the grader, where it is graded according to chunk size. Depending on market demand, the product is then packaged in consumer packs of 100 grammes or in bulk of 20 kilograms in HDPE bags. Several people are replacing meat-based foods in their daily diet with soya chunks because they are less expensive. Furthermore, as more people become aware of the health benefits of soya chunks, demand for them is increasing all over the world.


Market Outlook:


Around 2018 and 2020, the global soybean market consumed 347 million metric tonnes of soybeans. In the forecast period of 2021-2026, consumption is projected to rise at a CAGR of 2%, reaching a volume of 373 million metric tonnes by 2026. Demand for soya nuggets is more as more health-conscious urban Indians begin to consume them. Animal feed and pet food are two of the most popular uses for soybeans.




The value of imported soybeans has changed dramatically on the global soybean market. The soybean market takes centre stage here because its commodity is steadily replacing dairy by offering the same nutrients while still ensuring environmental sustainability. Soybean is high in amino acids and is particularly helpful to people who have lactose intolerance. These factors would propel the soybean market forward. Soy milk, tofu, tempeh, silken tofu, and soy curd are only a few of the items available in the soybean market that can fully substitute milk and its products in our daily lives. As a result, in the coming years, soybean dairy-like products will disrupt the market and shape its course. Soybeans are commonly used in the food industry as salad dressings and other cooking ingredients. Soybeans are also common as a low-cholesterol and low-fat alternative to fatty foods.


Market Research: - Market Research Report


Lactose intolerant people will appreciate this dairy option. It also has a high nutrient content of fibres, protein, antioxidants, phytoestrogens, and omega-3 fatty acids, among other things, which provides various health benefits. Increased obesity cases have resulted in a transition to soybean-based snack and food items such as soy chocolate nuts and soy crisps, propelling the soybean market even higher. It is also beneficial for people with anaemia since it is high in iron and copper, which aids in the production of red blood cells. As a result, increasing health consciousness and demand for dairy alternatives are propelling the global soybean market forward.


Key Players:

Ø  Ruchi Soya Industries Ltd.

Ø  NOW Health Group

Ø  Davert GmbH

Ø  Sita Shree Food Products Ltd.

Ø  Mahakali Foods Pvt. Ltd.

Ø  MDH Spices



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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR