Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Sorbitol

Capacity 40.0 Tonnes/Day Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Sorbital is in the form of white crystalline solid or 70% aqueous colourless, odourless syrup with sweet taste. In majority of applications. 70% aqueous sorbitol is used. It is uses as raw material for the manufacture of vitamin C and also as basic additive material in tooth paste, creams, cosmetics, paper and numerous food products. The present installed capacity for sorbitol in the country is around 60000 tonnes per annum. Around 300 tonnes per annum is exported. The demand for sorbitol is tremendously increase. New sorbitol project can be install immediately on the basis of demand.

SORBITOL

Capacity 4500 MT/Annum Plant and Machinery cost 65.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 43.00 %
Break Even Point (BEP) 69.00 % TCI 186.00 Lakhs
Cost of Project 186.00Lakhs

Description:

Sorbitol, also known as glucitol, is a sugar alcohol that the body metabolises slowly. It is obtained by reduction of glucose changing the aldehyde group to an additional hydroxyl group. Sorbitol, a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plasticizing is used in manufacture of Toothpaste, Tonics/liquid Pharmaceutical Formulations, Cosmetic products like Face Creams and Lotions, etc. Sorbitol, besides being immune to bacteriological degradation, is also less vulnerable to mould growth than most other humectant plasticizing materials. Sorbitol is produced by Hydrogenation of Dextrose at medium pressure with State of Art reaction controls. The Dextrose is produced in house from Starch by enzymetic process in order to achieve highest standard of product.. The clear dextrose solution is reacted with hydrogen gas in the presence of catalyst in the reactors at specified pressure and temperature which is subsequently subjected to carbon treatment, ION Exchange etc. The solution thereafter is subjected to chemical adjustments, testing for chemical properties. The required concentration or Sorbitol (70%) is achieved in Evaporators before final testing etc. So Apart from having wide range application, the major uses are in dentrifice, cosmetics creams, lotions and colognes which have become daily consumer product of the society. In pharmaceutical sector it finds application in Vitamin Syrups, Cough Syrups, tablet compounding and many others. Sorbitol is also a raw material for production of Vitamin C. It also has application in Food products and Tobacco conditioning, high quality papers etc. DEMAND SUPPLY SCENARIO • Present Import Level Around 500 tonnes per annum • Present Export Level Around 300 tonnes per annum Consolidated demand statement for Sorbitol • Total annual demand 58000 tonnes Prospects Sorbitol finds variety of applications in number of user sector. The several potential applications of Sorbitol have not yet been adequately exploited in India. While the demand for Sorbitol is steadily going up, the rate of growth in demand would further increase, if sustained efforts would be taken to promote application of Sorbitol in new directions. Few Indian major players are: Amaravati Chemicals Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hico Products Ltd. Jayant Vitamins Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.

Sorbitol

Capacity 47 MT/Day Plant and Machinery cost 869.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 41.00 % TCI 1235.00 Lakhs
Cost of Project 1235.00Lakhs

Description:

Sorbitol is one of many sugar alcohols found in nature that gets metabolized slower in our bodies than other normal dietary sugars. Also known as glucitol, sorbitol is a result of the hydrogenation of the aldehyde moiety of glucose, giving glucose a terminal hydroxyl group. This is significant in its pharmacology and lower caloric yield. Sorbitol is low caloric refined sugar alcohol, which is produced from dextrose. Chemically it is hexahydric alcohol and is also known as hexatol, D Glucitol and D Sorbitol. Chemically, Sorbitol is a hexitol, C6H14O6, found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Sorbitol is today commercially produced from starch by enzymatic hydrolysis and catalytic hydrogenation. It has wide applications as a sweetener and humectant. Sorbitol has a smooth mouth feel with a sweet, cool and pleasant taste. It shares many applications with propylene glycol and glycerine and glycerine provides hard competition in the market for humectants. Sorbitol acts as a crystallization modifier or inhibitor; it can prevent syrups from forming crystals of sugar. It is used to add body and viscosity to mixtures, and can protect against damage from freezing (cryoprotectant) and drying. Applications & Uses Sorbitol, together with other polyhydric alcohols such as glycerol, is one of the ingredients in alkyl resins and rigid polyurethane foams manufacturing. In tobacco industries, sorbitol may give mild effect in sniff, good humectant agent, and avoid acrolein formation which formed in burned glycerine. Sorbitol is used as softener and colour stabiliser in textiles and as softener in leather industries. Sorbitol sweet tastes form a viscous solution, stabilises moisture, possesses bacterio static property and is generally chemically inert. These features and properties make sorbitol an ideal and preferred ingredient in many products. It is being used by pharmaceutical industry, tooth paste manufacturers, food products industry, Oral Hygiene, Skin Cream and Cream Foundation, Textiles, Tobacco, Confectionery, Cosmetics, Emulsion, Diabetic Diets and many others. The increasing use of sorbitol in various end uses has made many big manufacturers to take interest in manufacturing of this. Looking to the trends the world economy. Market Survey Sorbitol is an organic chemical, having varied end uses. It is edible, non crystalline, odorless, white powder and having sweet cooling taste. It is highly soluble in water and slightly in methylalcohol. Sorbitol solutions are high stable. It is marketed mostly in the form of 70 per cent solution. The process involved is very simple, raw materials are indigenously available, technical knowhow is easily available and all these make the project very attractive one. An attempt is made here to study the state and structure of the industry. It is felt that sorbitol will have a very good future. The demand for sorbitol would depend upon the development of its end uses and the shape these end uses industries are likely to take in the future. Pharma and the dentifrice sector are expected to continue dominating the market for sorbitol. A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and house wares. Demand for transparent packages and resin moldings are increasing worldwide. Few Indian Major Players are as under: Amaravati Agro Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Jayant Vitamins Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.

SORBITOL

Capacity 40.0 Tonnes/Day Plant and Machinery cost 31.00 Lakhs
Working Capital 91.00 Rate of Return (ROR) 56.65 %
Break Even Point (BEP) 44.17 % TCI 151.00 Lakhs
Cost of Project 151.00Lakhs

Description:

Sorbitol, a polyol (sugar alcohol), is a bulk sweetener. Sorbitol is produced either from starch hydrolysates, from dextrose syrup, or from dextrose monohydrate. It is a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plasticizing. Sorbitol is about 60 percent as sweet as sucrose with one-third fewer calories. It finds a wide range of application such as oral care, cosmetics, pharma, paints, etc. Sorbitol also combines well with other food ingredients such as sugars, gelling agents, proteins and vegetable fats. It functions well in many food products such as chewing gums, candies, frozen desserts, cookies, cakes, icings and fillings. It is used to manufacture toothpaste, tonics/liquid pharmaceutical formulations, cosmetic products like face creams and lotions, etc.   It has a smooth mouthfeel with a sweet, cool and pleasant taste. It is non-cariogenic and may be useful to people with diabetes. In pharmaceutical sector it finds application in vitamin syrups, cough syrups, tablet compounding and many others. 

 

A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and housewares. Sorbitol meant for other applications, be it food, hygiene products or pharmaceuticals, can be of the "non-crystallizing" type and is produced from starch hydrolysates.

 

Sorbitol is produced either from starch hydrolysates, from dextrose syrup, or from dextrose monohydrate. Sorbitol is manufactured by reaction with hydrogen gas with high pressure hydrogenation of 50% aqueous dextrose solution at 140 to 165 Deg C in 3 to 4 hours with Raney nickel catalyst, using promoters such as salts of magnesium, nickel, molybdenum, iron etc. Generally dextrose is produced in house from Starch by enzymatic process

 

The Indian demand is around 90000 tonnes per annum. In India, Sorbitol is produced only as 70% solution and the operating capacity is around 125900 tonnes per annum. The global demand is around 1.6 million tonnes per annum (both liquid and crystalline) with a growth rate of around 3% per annum.

 

 

Major Manufacturers  

 

Anil Products Ltd.,Ahmedabad

Gulshan Polyols (Gulshan Sugars & Chemicals Ltd.,) Delhi

Maize Products,Ahmedabad

Gujarat Ambuja Proteins Ltd. Ahmedabad

Sukhjit Starch Chemicals, Punjab

Kasyap Sweetners Ltd., Madhya Pradesh

Roquette America, Inc.US

Atanor S.A.USA

Coyne Chemical,USA

Habib Arkady Ltd.,Pakistan

Mudanjiang Pharmaceutical Group Co. Ltd.China

Pt Sumi Asih Oleochemical Industry,China

Shanghai Haohua Chemical Co., Ltd.Shanghai,China

 

 

Sorbitol’s good taste, reduced caloric value, versatility and other advantages facilitate its use in a wide variety of products. With the increasing demand for products reduced in calories or fat, sorbitol’s use should increase as well. Considering the application potentials of sorbitol and the feasibility of exploiting the export opportunities, creation of new capacity for Sorbitol can be considered in the country.

 

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

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• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR