Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


STEEL PROJECT (IRON, SPONGE IRON TO BILLET TO RODS)

Capacity 1020000 MT/Annum Steel Round Section Plant and Machinery cost 98700.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 46.00 %
Break Even Point (BEP) 54.00 % TCI 117500.00 Lakhs
Cost of Project 117500.00Lakhs

Description:

Steel is the most widely used material in a large variety of applications both simple and sophisticated. Steel is produced through two process routes; the ore based blast furnace – LD converter route, scrap, or DRI based electric arc flame route. Sponge iron is a substitute for scrap in the electric arc furnace, which can be easily manufactured from indigenously available raw materials at very competitive price. Billet refers to a cast semi finished products. It is also referred to as ingot, particularly for smaller sizes. A billet is typically cast to a rectangular, hexagonal or round cross, section compatible with secondary processing e.g. forming or milling. It can be produced either as coil or cut lengths. Billets are collectively known as bar stock. The liberalization of industrial policy and other initiatives taken by the government have given a definite impetus for entry, participation and growth of the private sector in the steel industry. While the existing units are being expanded, a large number of new steel plants have also come up in different parts of the country based on modern, cost effective, state of-the-art technologies. At present, total steel making capacity is over 34 million tonnes in India, the 8th largest producer of steel in the world, has to its credit, the capability to produce a variety of grades and that too, of international quality standards. As per the ratings of the prestigious “world steel Dynamics; Indian HR products are classified in the Tier II category quality products a major reason behind their acceptance in the world market. Although the Indian steel industry enjoyed the advantage of cheap and high quality iron ore and manganese, its limited accessibility to the supply of coking coal was a constraint. The adoption of the sponge iron route by the emerging private sector integrated plants helped not only in circumventing the constraint, but also witnessed a technological revolution of sorts by the industry. As a result, India enjoys a cost advantage compared to some countries. India produced 34 mn tonnes of steel in 2003-04. Of this, 5 mn tonnes were exported. China had a world record production of 220 mn tonnes of steel in 2003-04. Global demand for steel in 2004-05, is expected to be up 6.2% to approximately 920 mn tonnes from over 860 mn tonnes in the previous year. There has been a spurt in the world demand of steel since the 2003. The industry in India has also witnessed a boom period with price realisation getting higher and higher. Exports have reinforced the trend. Exports of Iron and Steel during (April-January) 2003-04 rose by 31.5% to $ 1.85 bn, against $ 1.4 bn in the corresponding period of the preceding year. The Ninth Five Year Plan (1997-2002) had projected a demand for steel at 39 mn tonnes at the end of the plan period. This was to involve an investment in the sector of around Rs 250 bn in the last five years. The production of finished steel increased from 13.5 mn tonnes in 1990-91 to nearly 27 mn tonnes in 1999-00. The year 2000-01 witnessed an estimated production of nearly 29.5 mn tonnes. The production realised at the end of the Ninth Plan was 31.63 mn tonnes. In view of the recessionary conditions experienced prior to 2003-04, the Tenth Plan did not foresee setting up of additional capacities in the public sector. This, however, does not foreclose the options of further investments at the enterprise level. In fact, the scenario has changed and SAIL has prepared an ambitious plan of expansion. So there is very good domestic as well as export market for steel project. New entrepreneurs can well venture into this field. Few Indian Major Players are as under: A H W Steels Ltd. A S R Multimetals Pvt. Ltd. Aarti Steels Ltd. Aditya Ispat Ltd. Ankit Metal & Power Ltd. Arun Smelters Ltd. Ashiana Ispat Ltd. Assam Roofing Ltd. Balmukund Concast Ltd. Beekay Steel Inds. Ltd. Bellary Steels & Alloys Ltd. Bhartia Commercial Co. Ltd. Bhushan Steel Ltd. Brand Alloys Ltd. Charminar Steels Ltd. Chase Bright Steel Ltd. Deccan Alloys Pvt. Ltd. Dina Iron & Steel Ltd. G K Steel & Allied Inds. Ltd. G K W Ltd. Gallantt Metal Ltd. Gangotri Iron & Steel Co. Ltd. Girnar Impex Ltd. Goa Ispat Ltd. Golden Rathi Star Inds. Ltd. Goldstar Metals Ltd. Govind Mills Ltd. Govind Steel & Power Ltd. Goyal Ispat Ltd. Handum Industries Ltd. India Steel Works Ltd. India Tube Mills & Metal Inds. Ltd. Indian Bright Steel Co. Ltd. Indian Steel Rolling Mills Ltd. Indore Steel & Iron Mills Ltd. Ipisteel Ltd. Jai Balaji Inds. Ltd. Jai Bhawani Steel Enterprises Ltd. Jai Raj Ispat Ltd. Juhi Alloys Ltd. K L Concast Pvt. Ltd. K R Steelunion Ltd. Kalindi Steels & Engg. Works Ltd. Kalyani Carpenter Special Steels Ltd. Kamachi Steels Ltd. Kamani Tubes Ltd. Kamdhenu Ispat Ltd. Kanishk Steel Inds. Ltd. Kundil Ispat Ltd. M S P Steel & Power Ltd. Magnum Steels Ltd. Mangal Steel Enterprises Ltd. Met-Rolla Steels Ltd. Modern Steels Ltd. Mohan Ferro Alloys Ltd. Mukand Ltd. N H K Spring India Ltd. N R International Ltd. Nalwa Steel & Power Ltd. National General Inds. Ltd. Partap Steel Rolling Mills (1935) Ltd. Peekay Re-Rolling Mills Pvt. Ltd. Pondy Metal & Rolling Mills Pvt. Ltd. Premier Ispat Ltd. Prestige Stocks & Bonds Ltd. Progressive Steels (India) Ltd. Purvi Bharat Steels Ltd. R H L Profiles Ltd. R R Ispat Ltd. R S L Industries Ltd. (Duplicate Name, Uttar Pradesh) Radice Ispat (India) Ltd. Ramsarup Industries Ltd. Ramsarup Vyapaar Ltd. Rashtriya Ispat Nigam Ltd. Rathi Bars Ltd. Rathi Steel & Power Ltd. Raymond Ltd. Rukma Industries Ltd. S K M Steels Ltd. S M C Power Generation Ltd. S P S Steels Rolling Mills Ltd. Shimoga Steels Ltd. Shobhagya Steels Ltd. Shree Sanyeeji Ispat Ltd. Shree Sidhbali Steels Ltd. Shree Vaishnav Ispat Pvt. Ltd. Shri Bhagavati Bright Bars Ltd. Shri Rathi Steels Ltd. Sirhind Steel Ltd. Somani Swiss Inds. Ltd. Sonal Vyapar Ltd. Sree Metaliks Ltd. Sri Vasavi Inds. Ltd. Stainless India Ltd. Steel Exchange India Ltd. Sumangala Steel Pvt. Ltd. Super Inducto Steels Ltd. Surana Industries Ltd. Tata Steel Ltd. Thapar Concast Ltd. Torus India Ltd. Trichy Steel Rolling Mills Ltd. Unique Intercontinental Ltd. Upper India Steel Mfg. & Engg. Co. Ltd. Usha Iron & Ferro Metals Corpn. Ltd. V V S Alloys Ltd. Vaibhav Mercantile Ltd. Vijaya Steels Ltd. Vikash Metal & Power Ltd. Vinayaga Vyapar Ltd. Viraj Profiles Ltd. Vishwas Infocom Inds. Ltd. Volvo Steels Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR