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Setting up of a Solar Charkha Cluster

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs


Setting up of a Solar Charkha Cluster. Yarn, Fabric & Garments Production using Solar Charkha & Solar Looms. Solar Charkha Spinning, Weaving, Processing and Garments

Khadi is handspun, hand-woven natural fiber cloth mainly made out of cotton. The cloth is woven from cotton and may also include silk, or wool, which are all spun into yarn charkha. It is a versatile fabric, cool in summer and warm in winter. In order to improve the look, khādī/khaddar is sometimes starched to give it a stiffer feel. It is widely accepted in fashion circles.

Khadi is an indigenously made fabric which is mainly known as khadi is made out of cotton but it can be silk or wool as well. All these natural staple or fibres are spun by hat-charkha or solar charkha.

Khadi fabric has it's own character, texture and slubs enhance the beauty of khadi fabric. Khadi is suitable for all kind weather of India. It has good perspiration absorbing quality so it doesn't cause body sweat odor. Western consumer taking interest in khadi fabric.

India’s ministry of micro, small and medium enterprises (MSME) to promote the use of solar ‘charkhas’ (looms) in the moribund khadi (loom-woven fabric) cottage industry augurs well. The move will not only make khadi a zero-carbon footprint fabric by eliminating the use of electricity during production, it will also generate employment for thousands of poor artisans and bolster productivity through modern technology.

Ministry’s other plans to popularize solar looms are providing employment to over 50 million women by giving them the new machines over the next 10 years. “The measure will dramatically augment khadi’s share in the Indian textile industry from the present 1.4%. Though solar charkhas have sporadically and experimentally been in use across India, this is the first concerted push by the government to introduce them on a mega scale with private and public participation. Field trials of solarised charkhas in Khanwa village of Nawada district in the eastern state of Bihar have been encouraging.

These charkhas have the potential to be a force multiplier for the economy. They can boost productivity and augment artisans’ incomes. Conventional wheels hold three to eight spindles of khadi and can only produce 25 hanks of yarn in eight hours. Solar-powered spinning wheels with up to 36 spindles can crank out 100 hanks in the same time.

Benefits of Solar Charkha

·         Easy spinning, person with disability or any age or women can do spinning with household work

·         Uniform count, strong yarn as like as mills spun yarn

·         Flawless and constant spinning that means more production and more income to artisans.

·         No side effects on artisan or environment.

Yarn from a solar charkha are stronger compared to the manually operated charkha. In fact yarns of desired strength could be achieved by proper choice of the drive. Yarn are more uniform compared to a manually operated. This is because of the incorporation of a battery which helps to give uniform power even in the variable climatic conditions.

Yarns are nearly free from knots. This is because of the absence of jolts and jerks in the charkha which are there when a human being cranks it throwing more or less a significant fraction of the body weight on it Thus resulting in fewer breakage of yarn, less down-time and greater productivity.

Production of yarn through solar charkha activities can easily be undertaken in the rural areas by the Khadi institutions and entrepreneurs. The yarn produced out of solar charkhas will be converted into cloth using the weaving implements available with the weavers and subsequent processing for dyeing, finishing etc. The units will utilize the garmenting capacity available in the vicinity to convert the cloth into readymade particularly shirts etc.

Solar powered charkha also saves electricity. Khadi, a ‘green’ fabric, consumes lesser water as opposed to other fabrics during production. The move to switch to solar charkha makes the Khadi industry a shining example of a sustainable, employment generating, eco-friendly industry.

The solar charkha not only relieves the person working on it from the drudgery but also increases the earnings by both improving the output and quality of the thread. At a time, one person can work only on one charkha in the conventional hand driven equipment. But since the new version is solar- powered, one person can simultaneously handle or work more than one machine enhancing the earnings further.

The number of sales outlets for Khadi products has been increased to 1,060 in the last four years, he said adding exhibitions were organised in 50 countries on October 2 to create demand for such products.

The use of khadi products saw huge demands from young shoppers as well. Since khadi cloth is handspun and the end products are created mainly by artisans in rural areas, it is said that the brand invokes good vibes in consumers, especially millennial shoppers.





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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR